Simplified preparation of low polydispersity,low molecular weight poly(D,L‐lactic acid) by liquid/liquid phase separation for drug delivery systems with discussion of molecular weight characterization

Poly(D ,L ‐lactic acid) (PLA) has been widely used in pharmaceutics and medicine. Low molecular weight (LMW) PLA is especially useful for rapidly degrading biomaterials such as those used for short‐duration drug delivery systems. There is scant information available in the literature regarding the purification and analysis of LMW PLA. In this paper we report (1) a convenient and effective polymer purification/fractionation technique to produce LMW PLA with narrow molecular weight distribution (MWD) and (2) analyses that were used to characterize the molecular weight and MWD of these polymers. A novel, convenient and effective temperature‐induced solution‐phase separation method was developed to produce narrow MWD, LMW (600–2000 g mol^?1) PLA. Molecular weights determined using gel permeation chromatography (GPC) with universal calibration, unlike those determined with the commonly used conventional calibration, showed good agreement with those obtained using several independent direct techniques. The phase separation induced by temperature reduction of a polymer in a single solvent system provided a simple and effective technique to produce narrow MWD, LMW PLA polymers. Additional advantages of this technique are: (1) only one solvent is required; (2) the risk of local complete solid polymer precipitation is eliminated; (3) it is reversible and not dependent on the rate of cooling; and (4) use of chlorinated solvents is avoided. This technology may open up a new opportunity for manufacturing LMW polymers with narrow MWD. We also found that GPC with universal calibration is a more accurate method than GPC with the commonly used conventional calibration for characterizing these polymers, and is straightforward to use especially now that on‐line viscosity detectors are widely available. Copyright © 2010 Society of Chemical Industry