Influence of gel composition in the synthesis of MoVTeNb catalysts over their catalytic performance in partial propane and propylene oxidation

MoVTeNb mixed oxides catalysts have been prepared by a slurry method with different molar compositions (Mo/Te ratio from 2 to 6 and Nb/(V + Nb) ratio from 0 to 0.7) in the synthesis gel leading to different crystalline phases distribution and catalytic behaviour in the partial oxidation of both propane and propylene to acrylic acid. Chemical analysis indicates that the composition of samples before and after the heat-treatment changes, especially the Te-content, since a significant amount of Te is lost during the heat-treatment step when the amount of oxalate (from niobium oxalate) increases in the synthesis gel. Thus, the nature of the crystalline phases and the catalytic performance of heat-treated materials will be related to the final chemical composition. On the other hand, only the catalysts presenting Te₂M₂₀O₅₇ (M = Mo, V, Nb) crystalline structure, the so-called M1 phase, were active and selective in the partial oxidation of propane to acrylic acid. Moreover, all catalysts were active and relatively selective to the formation of O-containing products, i.e. acrolein and/or acrylic acid, during the partial propylene oxidation although the more active ones were those presenting M1 phase.