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电锤冲击气动系统的研究
引用本文:谭华,胡广. 电锤冲击气动系统的研究[J]. 机床与液压, 2016, 44(23): 72-76. DOI: 10.3969/j.issn.1001-3881.2016.23.017
作者姓名:谭华  胡广
作者单位:1. 湖南理工学院机械工程学院,湖南岳阳414000; 中南大学高性能复杂制造国家重点实验室,湖南长沙410083;2. 湖南理工学院机械工程学院,湖南岳阳,414000
基金项目:湖南省科技计划资助项目(2014GK3050);湖南省教育厅科学研究资助项目(15C0619);国家留学基金委地方合作资助项目(201308430462)。
摘    要:以市场上标称32 mm连杆式电锤作为研究实际对象,首先运用空气动力学知识建立电锤气动系统数学模型,并将数学模型代入到气动CAE仿真模型中获得撞锤理论运动数据,然后通过高速摄像和Pro Analyst高速分析软件获得实际的撞锤运动数据,从而验证CAE气动仿真模型理论数据的真实性,最后通过建立撞锤、撞杆和工作头的CAE冲击仿真模型,最终获得电锤输出端的冲击能量,且与市场标定能量相近,为旧产品的改进和新产品的开发提供了参考。

关 键 词:电锤  CAE  撞锤  气动系统  高速摄像  冲击能量

Study on Pneumatic and Impact System of Electric Hammer
Abstract:32 mm-nominal connecting rod electric hammer was chosen as an research object .First a mathematical model of pneu-matic system of electric hammer was established based on basic knowledge of kinematics and aerodynamics .Combining of the mathe-matical model and computer aided engineering ( CAE) simulation model of pneumatic system of electric hammer , theoretical data of hammer motion were determined .And then the experimental data of hammer motion were acquired from high speed video and ProAna -lyst analysis software , which indicated a good agreement with theoretical data .Finally, the impact energy of output end of electric hammer was obtained through building and analyzing CAE simulation model of impact system which includes hammer , anvil and bit . The finally obtained impact energy is also close to the nominal energy of electrical hammer on the market , which provides an important basis for old product improvement and new product development of electric hammer .
Keywords:Electric hammer  CAE  Hammer  Pneumatic system  High speed video  Impact energy
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