Characteristic behavior of aluminum-stainless laminated sheet in redrawing

Using a rigid-plastic finite element program deep drawing, direct and reverse redrawing of two layer aluminum-austenitic stainless steel (AL-ASS) laminated sheets have been simulated. The results of simulations as the variation of drawing ratios with thickness ratio and setting condition are presented. They show that to access the highest drawing ratios in direct and reverse redrawing, thickness ratio should be about 1/3 (one layer aluminum and three layer stainless steel) and the setting conditions are opposite to each other. In another word, while in direct redrawing contact of austenitic stainless steel with punch leads to the maximum drawing ratio, in reverse redrawing, aluminum should contact the punch in order to access highest drawing ratio. An explanation for this finding is offered through the thickness strain distribution.