Studies on delayed ettringite formation in heat-cured mortars: II. Characteristics of cement that may be susceptible to DEF

Expansions of mortar bars, stored over (but not in) water after simulated steam curing to 85 °C, were related to certain cement compositional parameters. The relationship is expressed in the form of a “delayed ettringite formation (DEF) index.” The DEF index is computed as the joint product of the SO₃/Al₂O₃ molar ratio of the cement, the sum of its SO₃ and Bogue C₃A percentages divided by 10 and the square root of the alkali content expressed as equivalent % Na₂O. The mortars studied were made with 18 different cements, prepared from a set of six representative clinkers by incorporating Terra Alba gypsum to total SO₃ contents that were 1% below optimum, at optimum and 1% above optimum (as defined in ASTM C 563). Measurements of expansion were recorded at intervals for up to 1400 days. Severe cracking and prominent DEF-induced expansions were observed in mortar bars derived from four of the six ‘oversulfated’ cements and lesser expansions from three of the six cements prepared at optimum SO₃ contents. No expansion was found for cements of DEF index below a threshold value; above this value expansions were approximately proportional to the difference between DEF index and its threshold value. The relationship confirms the significance of all three compositional parameters making up the index, e.g., the SO₃/Al₂O₃ molar ratio, the joint contents of SO₃ and C₃A, and the alkali content, in influencing the extent of DEF-induced expansion. In these measurements, the apparent pessimum effect for SO₃ content previously reported by others was not found, although SO₃ contents examined spanned the supposed pessimum value of 4%. Rather, expansion increased with increasing SO₃ content for mortars made with all clinkers exhibiting expansion.