B-Rep model simplification by automatic fillet/round suppressing for efficient automatic feature recognition

The CAD models of real-world mechanical parts usually have many fillets and rounds that are essentially important to ensure the manufacturability and assembability. In feature-based modeling, fillets and rounds are often referred as secondary features that are used to modify the local details of the primary features such as holes, slots and pockets. Although the major shape of the primary features may not be affected, fillets and rounds can greatly change the geometric and topological patterns of the primary features. The geometric and topological variations can result in inefficient feature semantics classification in feature recognition. When feature interactions occur, it may become even worse to identify the regular patterns of the primary features. In addition, the fillets and rounds consist of no-linear surfaces such as cylindrical surfaces, spherical surfaces and toroidal surfaces, which bring the difficulties in volumetric feature extraction by half-space partition. In order to facilitate volumetric feature extraction and feature semantics classification, we pre-process the input B-Rep models by suppressing fillets and rounds before the feature recognition. Thus the input B-Rep models can be simplified without altering the major shapes of primary features, the targets of the feature recognition. The B-Rep simplification can be viewed as the reverse process of the edge blending in feature-based design. In this paper, several issues on fillet/round suppressing are discussed and a relatively general and robust approach is proposed to suppress blendings in B-Rep models of mechanical parts before the surface feature recognition and volumetric feature extraction.