Operating window of solution casting. II. Non‐Newtonian fluids

The operating windows of the solution casting of two polymeric liquids were evaluated experimentally. The experimental setup and procedure were the same as used previously for the casting of Newtonian fluids (Journal of Applied Polymer Science 2013, 129, 507–516). Aqueous carboxymethylcellulose/glycerol solutions exhibited pure shear‐thinning behavior at low polymer concentrations but became viscoelastic at high polymer concentrations, whereas polyacrylamide/glycerol solutions showed viscoelastic behavior over a wide range of concentrations. The shear‐thinning behavior, in conjunction with a low level of elasticity, of the casting solution was found to be useful in expanding the stable operating windows. However, an opposite effect on the operating windows was found for highly elastic solutions. The non‐Newtonian effect on the maximum stable casting speed was prominent only when the capillary number exceeded unity. Defects outside of the operating window were mostly similar to those observed in Newtonian solution casting. For highly concentrated solutions, a new rough surface defect was observed. This defect could be attributed to polymer chain entanglement, alignment, or breakup. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41411.