Microstructure and mechanical properties of a directionally solidified and aged intermetallic Ni–Al–Cr–Ti alloy with β-γ′-γ-α structure

Microstructure and mechanical properties were investigated in a directionally solidified (DS) Ni–21.7Al–7.5Cr–6.5Ti (at.%) alloy. The dendrites of the as-grown alloy were composed of β(B2)-matrix (NiAl), coarse γ′(L1₂)-particles (Ni₃Al), fine γ′-needles and spherical α(A2)-precipitates (Cr-based solid solution). The majority of fine γ′-precipitates was found to be twinned. The interdendritic region contained γ(A1)-matrix (Ni-based solid solution) separating ordered domains of γ′-phase and fine lath-shaped α-precipitates. Ageing in the temperature range 973–1373 K decreased the volume fraction of dendrites from about 50 vol.% measured in the as-grown material to about 38 vol.% in the material aged at 1373 K for 300 h. During ageing in the temperature range 973–1273 K the γ-phase transformed to the γ′-phase in the interdendritic region. This transformation was connected with precipitation of lath-shaped α-precipitates. Ageing at higher temperatures of 1373 and 1473 K resulted in stabilisation of the γ-phase and precipitation of spherical γ′-particles in the interdendritic region. Ageing at 973 K significantly increased the microhardness, hardness and decreased room-temperature tensile ductility. Neither ageing nor finer dendritic microstructure were found to be effective in increasing the ductility of the alloy. The measured tensile ductility up to 1.1% can be attributed to the effect of extrinsic toughening mechanisms operating in the β-phase such as blunting and bridging of cracks by the α- and γ′-precipitates.