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Physico-chemical behaviour of Poly (Ether Ketone) (PEK) in High Temperature Laser Sintering (HT-LS)
Affiliation:1. University of Exeter, College of Engineering, Mathematics and Physical Sciences, North Park Road, EX4 4QF, UK;2. Centre for Additive Layer Manufacturing (CALM), University of Exeter, College of Engineering, Mathematics and Physical Sciences, North Park Road, EX4 4QF, UK;1. University of Exeter, Department of Engineering, Mathematics and Physical Sciences, North Park Road, EX4 4QF, UK;2. Centek Limited, Station View, Forde Road, Brunel Industrial Estate, Newton Abbot, Devon TQ12 4AE, UK;1. PMA, Department of Mechanical Engineering, KU Leuven, Leuven, Belgium;2. Department of Chemical Engineering, KU Leuven, Leuven, Belgium;3. PCM, Department of Chemistry, KU Leuven, Leuven, Belgium
Abstract:Laser sintering (LS) of polymers has high potential for growth as a manufacturing technique into a wide range of applications provided the range of engineering polymers available for LS expands and machines and LS process conditions are optimised for such materials.This study is the first investigation into laser sintering of both virgin and used polyether ketone (PEK) powder using a bespoke high temperature (HT) polymer laser sintering machine (known commercially as EOSINT P800). The physico-chemical results reveal that, in spite of polymer degradation, used PEK has a viable processing window for LS manufacturing which, combined with optimisation of specific parameters can successfully lead to manufacture of good quality parts. The proposed sintering mechanism of both, virgin and used powders is supported by the experimental data. The incorporation of 30% used HP3 PEK powder led to an approximately 17% drop in tensile strength.
Keywords:Polyether ketone  Selective laser sintering  High temperature
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