Themo-mechanical and microstructural modeling of friction stir welding of 6111-T4 aluminum alloys |
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Authors: | Ji Hoon Kim Frédéric Barlat Chongmin Kim Kwansoo Chung |
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Affiliation: | (1) Department of Production Engineering, Sathyabama University, Chennai, Tamil Nadu, India;(2) Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar, 608 002, Tamil Nadu, India |
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Abstract: | Plastic deformation and thermal history as well as microstructure evolution of friction stir welded 6111-T4 aluminum alloys
were numerically simulated. Material and heat flow during friction stir welding were calculated considering the momentum balance
equation and energy balance equation under the steady state condition. Based on the calculated temperature history, the coupled
nucleation, growth, and coarsening of precipitates were simulated using microstructural modeling, as proposed by Myhr et al. 7,8]. Finally, the distribution of precipitates was used to calculate the mechanical properties of the weld zone, particularly
the yield stress, based on the dislocation theory. The results compared well with the measurements, suggesting that the method
can be applicable to predict yield stress. |
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Keywords: | friction stir welding thermo-mechanical modeling precipitate strengthening aluminum 6111-T4 alloys |
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