Designing polyethylene terephthalate‐based barrier resins

We have studied the efficiencies of commercially available barrier resins used for food packaging and beverage bottle applications and compared them with resins made using copolymer and blending approaches. The effects of various copolymer related parameters that influence oxygen barrier performance and the underlying mechanisms for these effects in PET‐based copolymers and blends were investigated. Using these approaches, it is possible to make highly effective PET‐based copolymers for gas barrier applications. Blending of PET with phenolic and other organic materials shows equivalent barrier performance in PET copolymers having comonomer levels of <8‐mole %. Reduction in oxygen permeation rates results from the reduction or elimination of short range molecular motion of polyethylene terephthalate molecules. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012