Tailoring the crystalline morphologies and mechanical properties of high‐density polyethylene parts by a change in the fluid flow pattern under gas‐assisted injection molding

In this study, an increase in the cooling rate of high‐density polyethylene parts was carried out via a change in the fluid flow pattern to introduce gas cooling under a gas‐assisted injection‐molding process; this was conducive to the retention of orientation chains shaped during the injection stage and further developed into much more oriented crystals. Morphological observation showed that the parts without gas cooling (WOGC) were composed of oriented crystals except the gas channel zone, whereas the parts with gas cooling (WGC) were full of oriented crystals, especially much more interlocking shish‐kebab structures in the subskin zone. The WGC parts had a higher degree of orientation than the corresponding zone of the WOGC parts. Although the lower crystallinity, the wider orientation regions, and much more interlocking shish‐kebab structures led to considerable increases from 32 and 990 MPa in the WOGC parts to 36 and 1150 MPa in the WGC parts for the yield strength and elastic modulus, respectively. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40349.