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Polyethylene flame retarded with expandable graphite and a novel intumescent additive
Authors:Walter Wilhelm Focke  Hermanus Joachim Kruger  Washington Mhike  Albertus Taute  Albert Roberson  Osei Ofosu
Affiliation:1. SARChI Chair in Carbon Technology and Materials, Institute of Applied Materials, Department of Chemical Engineering, University of Pretoria, Hatfield, South Africa;2. CSIR Materials Science and Manufacturing, Port Elizabeth, South Africa
Abstract:A novel intumescent additive was synthesized by neutralizing 3,5‐diaminobenzoic acid hydrochloride salt with ammonium dihydrogen phosphate. This compound, which melts at 257°C, decomposes concurrently to release carbon dioxide gas. The flame retardant performance of this compound as a primary fire retardant and in combination with expandable graphite (EG) was evaluated by cone calorimetry. Cone calorimeter results showed that addition of 10 wt % EG alone lowers peak heat release rate (pHRR) of carbon black‐pigmented polyethylene from 710 ± 109 to 342 ± 15 kW m?2, whereas addition of 27 wt % of the novel intumescent lowered it to 400 ± 16 kW m?2. Combinations of these two additives were able to decrease the pHRR even further. Furthermore, the novel intumescent additive reduced the flame out time from 773 ± 307 to 537 ± 69 s although all other EG containing samples increased it. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40493.
Keywords:flame retardance  polyolefins  composites  graphite
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