Influence of microcapsule shell material on the mechanical behavior of epoxy composites for self‐healing applications

In this article, we have studied the effect of microcapsule shell material on the mechanical behavior of self‐healing epoxy composites. Liquid epoxy healant was encapsulated in melamine‐formaldehyde (MF) and urea‐formaldehyde (UF), using emulsion polymerization technique to prepare microcapsules of different shell walls. The core content of the microcapsules, as determined by solvent extraction technique was found to be 65 ± 4%, irrespective of the shell wall of microcapsule. Morphological investigations reveal a rough texture of the spherical microcapsules, which was attributed to the presence of protruding polymer nanoparticles on the surface. Epoxy composites containing UF and MF microcapsules (3–15% w/w) were prepared by room temperature curing and their mechanical behaviour was studied under both quasi‐static and dynamic loadings. The tensile strength, modulus, and impact resistance of the matrix was found to decrease with increasing amount of microcapsule in the formulation, irrespective of the shell wall material used for encapsulation. Interestingly, substantial improvement in the fracture toughness of the base resin was observed. Morphological investigations on the cracked surface revealed features like crack pinning, crack bowing, microcracking and crack path deflection, which were used to explain the toughened nature of microcapsule containing epoxy composites. Our studies clearly indicate that the microcapsule shell wall material does not play any significant role in defining the mechanical properties of the composites. In addition, presence of secondary amine functionalities in UF and MF shell wall do not interfere with the reaction of epoxy with triethylene tetramine hardener during the curing process. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40572.