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基于滚动MPCA的青霉素发酵过程的在线监控
引用本文:汪志锋,袁景淇. 基于滚动MPCA的青霉素发酵过程的在线监控[J]. 中国化学工程学报, 2007, 15(1): 92-96. DOI: 10.1016/S1004-9541(07)60039-1
作者姓名:汪志锋  袁景淇
作者单位:[1]Deoartment of Automatic Control, Shanghai Jiao Tong University, Shanghai 200030, China [2]Department of Automation, Shanghai Second Polytechnic University, Shanghai 201209, China [3]State Key Laboratory of Bioreactor Engineering, East C.hina University of Science & Technology, Shanghai 200237, China
摘    要:To reduce the variations of the production process in penicillin cultivations, a rolling multivariate statistical approach based on multiway principle component analysis (MPCA) is developed and used for fault diagnosis of penicillin cultivations. Using the moving data windows technique, the static MPCA is extended for use in dynamic process performance monitoring. The control chart is set up using the historical data collected from the past successful batches, thereby resulting in simplification of monitoring charts, easy tracking of the progress in each batch run, and monitoring the occurrence of the observable upsets. Data from the commercial-scale penicillin fermentation process are used to develop the rolling model. Using this method, faults are detected in real time and the corresponding measurements of these faults are directly made through inspection of a few simple plots (t-chart, SPE-chart, and T2-chart). Thus, the present methodology allows the process operator to actively monitor the data from several cultivations simultaneously.

关 键 词:青霉素发酵培养物  在线监测  故障诊断  滚动MPCA  多路主成分分析
收稿时间:2005-11-21
修稿时间:2005-11-212006-07-03

Online supervision of penicillin cultivations based on rolling MPCA
WANG,nbsp,Zhifeng,YUAN,nbsp,Jingqi. Online supervision of penicillin cultivations based on rolling MPCA[J]. Chinese Journal of Chemical Engineering, 2007, 15(1): 92-96. DOI: 10.1016/S1004-9541(07)60039-1
Authors:WANG   Zhifeng  YUAN   Jingqi
Affiliation:Department of Automatic Control, Shanghai Jiao Tong University, Shanghai 200030, China;Department of Automation, Shanghai Second Polytechnic University, Shanghai 201209, China
Abstract:To reduce the variations of the production process in penicillin cultivations, a rolling multivariate statistical approach based on multiway principle component analysis (MPCA) is developed and used for fault diagnosis of penicillin cultivations. Using the moving data windows technique, the static MPCA is extended for use in dynamic process performance monitoring. The control chart is set up using the historical data collected from the past successful batches, thereby resulting in simplification of monitoring charts, easy tracking of the progress in each batch run, and monitoring the occurrence of the observable upsets. Data from the commercial-scale penicillin fermentation process are used to develop the rolling model. Using this method, faults are detected in real time and the corresponding measurements of these faults are directly made through inspection of a few simple plots (t-chart,SPE-chart, and T2-chart). Thus, the present methodology allows the process operator to actively monitor the data from several cultivations simultaneously.
Keywords:multiway principle component analysis  fermentation  online supervision  fault diagnosis  rolling
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