Process and material considerations in the industrial application of lubricants in rigid PVC extrusion

The proper lubrication of rigid PVC compounds often plays an important role in the successful operation of a rigid PVC extrusion plant. Changes in a particular lubricant system can have a substantial effect on the fusion rates of a rigid PVC compound and on the thermodynamics of the fusion process. Recently published research on the morphology of PVC resin and rigid PVC finished products has provided new insights into the morphological changes rigid PVC undergoes during processing. Lubricants can have a substantial impact on the rates and extent of morphological changes of rigid PVC during processing. Successful industrial optimization of a lubricant system involves balancing the rheological characteristics of the compound against the shearing and heating characteristics of the extruder and die tooling. Changes in the extruder and die tooling or lubricant system will result in changes in the work and energy balance. The impact of increases in fusion promoting lubricants, as well as increases in fusion delaying lubricants, on the work and energy balance for a twin screw extruder is explained.