Dielectric and microwave absorption properties of FeSiAl/Al2O3 composites containing FeSiAl particles of different sizes

Here in, the effects of FeSiAl particle size on the dielectric and microwave absorption properties of FeSiAl/Al₂O₃ composites were studied. FeSiAl/Al₂O₃ composites containing 18–25 μm, 25–48 μm, and 48–75 μm FeSiAl particles were prepared by hot-pressed sintering based on uniformly mixed FeSiAl and Al₂O₃ powders. Results show that the real permittivity and the imaginary permittivity are significantly promoted with increasing FeSiAl particle size, which is ascribed to the enhanced interfacial polarization and conductance loss. In addition, the favorable matching impedance and suitable attenuation coefficient enabled the composite containing 25–48 μm FeSiAl powder to show a minimum reflection loss of ?34.4 dB at 11.7 GHz and an effective absorption bandwidth (<-10 dB) of 1.4 GHz in 11.0–12.4 GHz, when the thickness is 1.1 mm. By adjusting the thickness to 1.4 mm, the effective absorption bandwidth of the composite reaches a maximum value of 2.0 GHz in the 8.3–10.3 GHz range, indicating tunable, strong, and highly efficient microwave absorption performance.