Microstructure evolution and reaction mechanism of Pb(Zr1/2Ti1/2)O3-Pb(Zn1/3Nb2/3)O3–Pb(Ni1/3Nb2/3)O3 piezoelectric ceramics with plate-like PbTiO3 template

0.83 Pb(Zr_1/2Ti_1/2)O₃-0.11Pb(Zn_1/3Nb_2/3)O₃-0.06Pb(Ni_1/3Nb_2/3)O₃ (PZNNT) samples with plate-like PbTiO₃ (PT) template were prepared using tape casting technology. The microstructure evolution and reaction mechanism between the matrix and PT template was investigated systematically. The quench heat treatment experiment was designed and the microstructure was evaluated. The results showed that the plate-like PT template has relatively low thermal stability which would decompose to form Pb-rich liquid phase and Ti-rich region at the sintering temperature of 900 °C–1050 °C. Plate-like PT template reacted with the PZNNT matrix materials during the sintering process, which did not contribute to the grain growth orientation for PZNNT matrix. Finally, the mechanism of grain growth for the PZNNT ceramics with plate-like PT template is clarified. This work demonstrated that the thermal stability of plate-like template is one of the key factors for fabricating textured piezoelectric ceramics.