Design of a ductile carbon nanofiber/ZrB2 nanohybrid film with entanglement structure fabricated by electrostatic spinning

Polyacrylonitrile (PAN), a kind of multi-purpose man-made polymer material, has been widely used in various products, including carbon fiber precursor fiber manufacturing. Organic/inorganic nanocomposites can provide precursor material with unique properties due to optimal structural design. Herein, PAN based carbon nanofiber (CNF) coated zirconium borate (ZrB₂) particles fiber film was prepared via electrostatic spinning strategy. Crosslinking network between carbon atoms formed at 280 °C due to long chain PAN molecules, which underwent pyrolysis at 800–1200 °C. Scanning electron microscope analysis showed that ductile CNF/ZrB₂ hybrid material with entanglement structure was successfully fabricated. Phase composition of the materials was analyzed by X-ray diffractometer, Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy, and Raman spectroscopy, which confirmed the presence of carbon atoms in the materials. Entanglement structure between CNFs and ZrB₂ enhanced tensile performance of nanohybrid film, in which CNF film with 25% ZrB₂ content exhibited optimal mechanical properties. The design of nanohybrid structure provides facile and universal approach for exploration of organic/inorganic nanocomposites with controlled structures and excellent mechanical properties.