Energy efficiency at the paper mill—dilemma of improvement

The paper industry is heavily using energy during all the phases of the manufacturing process. This is especially the case in Nordic mills where pressure ground wood is the source of fiber. The purpose of this case study is to show how energy consumption behaves on a monthly basis in a Finnish paper mill that has several paper machine lines. The research examines different categories of energy usage, as well as the overall costs. The results show that the monthly energy usage varies significantly. The electricity consumption of the case mill is rather steady, but there is significant monthly variation in steam and natural gas consumption. Moreover, steam and electricity unit costs increased significantly when coming to the end of the research period. The longitudinal case data shows that it is difficult to enhance energy consumption per produced unit at the paper mill. One reason for this is the bleak demand outlook for the end products, which often result in downsizing and closing operations inside the integrated unit.