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A review of 3D printed porous ceramics
Affiliation:1. Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, PR China;2. Beijing Engineering Research Center of 3D Printing for Digital Medical Health, Beijing, 100124, PR China;3. Key Laboratory of Trans-scale Laser Manufacturing Technology, Ministry of Education, Beijing, 100124, PR China;1. Institute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing 100083, China;2. State Key Laboratory of New Ceramics and Fine Processing, School of Materials Science and Engineering, Tsinghua University, Beijing 100084, China;1. Additive Manufacturing Institute, College of Mechatronics and Control Engineering, Shenzhen University, Shenzhen 518060, China;2. Key Laboratory of Optoelectronic Devices and Systems of Ministry of Education and Guangdong Province, College of Optoelectronic Engineering, Shenzhen University, Shenzhen 518060, China;3. Department of Automation, College of Mechatronics and Control Engineering, Shenzhen University, Shenzhen 518060, China;4. Department of Chemistry and the Tsinghua Center for Frontier Polymer Research, Tsinghua University, Beijing 100084, China;1. School of Materials Science and Engineering, Chang''an University, Xi''an 710064, China;2. Science and Technology on Advanced High Temperature Structural Materials Laboratory, Beijing Institute of Aeronautical Materials, Beijing 100095, China;1. Manufacturing Science Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831, USA;2. TU Darmstadt, Institute for Materials Science, Darmstadt D-64287, Germany;3. EnBW Energie Baden-Württemberg AG, Karlsruhe D-76131, Germany;4. Nuclear Energy and Fuel Cycle Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831, USA;5. Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831, USA;6. Materials Engineering Division, Lawrence Livermore National Laboratory, Livermore, CA 94550, USA;7. Otto Schott Institute of Materials Research, University of Jena, 07743 Jena, Germany;8. Center for Energy and Environmental Chemistry (CEEC Jena), University of Jena, 07743 Jena, Germany;9. The George Washington University, Department of Mechanical & Aerospace Engineering, Washington DC, USA;10. Emissiol, LLC, Mill Creek, WA, USA;11. University of Padova, Department of Industrial Engineering, Padova, Italy;12. Department of Materials Science and Engineering, The Pennsylvania State University, University Park, PA 16802, USA;13. Fraunhofer Institution for Materials Recycling and Resource Strategies IWKS, Brentanostr. 2a, D-63755 Alzenau, Germany;14. Mechanical and Aerospace Engineering, School for Engineering of Matter, Transport and Energy, Arizona State University, Tempe, AZ 85287, USA
Abstract:Three-dimensional (3D) printing of ceramics has gained widespread attentions in recent years. Many excellent reviews have reported the printing of ceramics. However, most of them focus on printing of dense ceramics or general ceramic aspects, there is no systematical review about 3D printing of porous ceramics. In this review paper, the 3D printing technologies for fabricating of porous ceramic parts are introduced, including binder jetting, selective laser sintering, direct ink writing, stereolithography, laminated object manufacturing, and indirect 3D printing processes. The techniques to fabricate hierarchical porous ceramics by integrating 3D printing with one or more conventional porous ceramics fabrication approaches are reviewed. The main properties of porous ceramics such as pore size, porosity, and compressive strength are discussed. The emerging applications of 3D printed porous ceramics are presented with a focus on the booming application in bone tissue engineering. Finally, summary and a perspective on the future research directions for 3D printed porous ceramics are provided.
Keywords:3D Printing  Porous ceramics  Bone tissue engineering  Energy application
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