Abstract: | Poly(vinyl chloride) (PVC) plastisols are used for coatings, films, sheets, foams, and rotational castings. In order to satisfy the requirements for the different applications, a variety of PVC dispersion resins are manufactured. The requirements for the plastisols are many: for example, good air release, viscosity stability, fine particle size, foamability, and good heat stability. Processability is another important requirement, which emphasizes the rheological behavior at room temperature and the gelation—fusion behavior. This paper documents research to fingerprint the gelation and fusion profiles of various PVC dispersion resins. The viscoelastic measurements were used to continuously monitor the changes of moduli during gelation and fusion under a heating rate which simulates the temperature profile of the processes. The effects of molecular weight, resin type, and copolymer on the gelation–fusion behavior are discussed. |