Influence of the heat exchangers’ construction material on catalytic incineration

In industrial scale catalytic volatile organic compounds (VOCs) incineration it is sometimes observed that the VOC conversions are higher than expected, based on the laboratory scale experiments at the same temperatures. One reason for this is that the construction material of the industrial scale catalytic incinerator may have an effect on the total VOC conversion. In this study, the effect of construction material on VOC removal activity is studied through laboratory experiments, by thermodynamic calculations and by flow modelling. The results showed that copper and Aluzinc decreased the light-off temperature (T₅₀) of n-butyl acetate compared to thermal experiments. Copper and Aluzinc did not, however, further decrease the T₅₀ when they were introduced into the reactor packed with the catalyst. The higher total VOC conversion observed in the industrial scale incinerator is presumably due to the higher temperatures at the outlet of the catalyst, which is maintained by the heat exchangers.