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Physical modelling and control of lateral web position for wallpaper making processes
Affiliation:1. College of Science, China Jiliang University, Hangzhou, Zhejiang 310018, China;2. College of Mechanical and Electrical Engineering, China Jiliang University, Hangzhou 310018, China;3. College of Information Science and Engineering, Ocean University of China, Qingdao 266100, China;1. Beijing National Laboratory for Condensed Matter Physics, Institute of Physics, Chinese Academy of Sciences, Beijing 100190, China;2. Key Laboratory for Precision and Non-traditional Machining Technology of Ministry of Education, Dalian University of Technology, Dalian 116024, China
Abstract:This paper presents a modelling and control algorithm for the lateral movement of web using a pivoting guider, where an accurate lateral positioning is important for web conveyor systems so as to achieve a high productivity and improve the product quality. The process considered is the hot embosser for the polyvinyl chloride-based materials where a steering guide is used for the in-register embossing. A new theoretical model is developed by regarding a moving web as a beam with a very small, but finite thickness. This leads to a transfer function that has four complex poles and two zeros with a time delay. This model has been validated through real experiments. The design of a Smith predictive control scheme has been made that shows, from a number of real-time applications, a high potential in speeding up the response of the pivoting guider and reducing the lateral variations of the moving web.
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