Reactivity in the removal of SO2 and NOx on Co/Mg/Al mixed oxides derived from hydrotalcites

Metal containing hydrotalcites, where metal oxides present redox properties and hydrotalcite shows a basic character, appear to be new important environmental catalysts for the removal of SO_x and NO_x. Redox and basic properties of a mixed Co/Mg/Al oxide derived from hydrotalcites are tuned in order to achieve the optimal catalytic behavior required. This sample has been characterized showing that cobalt is present in two forms, as isolated and well dispersed paramagnetic ions, and as very small Co-containing particles (in the nanometric range), with an internal antiferromagnetic ordering at low temperature. The redox properties of cobalt allow the reduction of NO with propane at high temperatures and in presence of oxygen. The reduced cobalt species are proposed as the active sites. Nevertheless, for the removal of SO₂ and contrary to the case of Cu/Mg/Al samples, the addition of an oxidant as cerium oxide on Co/Mg/Al is necessary in order to oxidize SO₂ to SO₃. In this case, similar results than those obtained with previously reported catalyst, i.e. cerium or copper–cerium hydrotalcite, are obtained. These results indicate that this catalyst could be an adequate material for the simultaneous removal of SO₂ and NO_x in a FCC unit.     

Hydrotalcites for adsorption of CO2 at high temperature

Adsorption of carbon dioxide by hydrotalcites was investigated by using a gravimetric method at 450 ‡C. Hydrotalcites possessed higher adsorption capacity of CO₂ than other basic materials such as MgO and Al₂O₃. Two different preparation methods of hydrotalcite with varying Mg/Al ratio were employed to determine their effects on the adsorption capacity of CO₂. In addition, varying amounts of K₂CO₃ were impregnated on the hydrotalcite to further increase its adsorption capacity of CO₂. The hydrotalcite prepared by the high supersaturation method with Mg/Al=2 showed the most favorable adsorption-desorption pattern with high adsorption capacity of CO₂. K₂CO₃ impregnation on the hydrotalcite increased the adsorption capacity of CO₂ because it changed both the chemical and the physical properties of the hydrotalcite. The optimum amount of K₂CO₃ impregnation was 20 wt%. The hydrotalcite prepared by the high supersaturation method with Mg/Al=2 and 20 wt% K₂CO₃ impregnation has the highest adsorption capacity of CO₂ with 0.77 mmol CO₂/g at 450 ‡C and 800 mmHg.     

High activity and stability of the Rh‐free Co‐based ex‐hydrotalcite containing Pd in the catalytic decomposition of N2O

The catalytic decomposition of nitrous oxide to nitrogen and oxygen has been studied over calcined hydrotalcite‐like compounds containing different combinations of bivalent (Co, Pd, Mg) and trivalent (Al, La, Rh) cations with carbonate as interlayer anion. The precursors were prepared by co‐precipitation under low supersaturation conditions and characterized by XRD and TG/DSC. The mixed oxides derived after calcination at 723 K were characterized by XRD, N₂ adsorption at 77 K, and XRF. The presence of Rh, La, or Pd in the Co‐based HTlc's improves considerably the catalytic activity. Co–Rh,Al‐HTlc (Co/Rh/Al==3/0.02/1) proved to be a very active catalyst, although the presence of the noble metal Pd in this catalyst ex‐Co,Pd–La,Al‐HT (Co/Pd/La/Al=3/1/1/1) produces a similar catalytic activity to that of Rh‐containing catalyst, both in a N₂O‐containing stream and in one containing also SO₂ and O₂, but with a better performance in stability tests. PdO phase has been identified by XRD as being responsible for the considerable improvement in the activity. The presence of Mg as spinel structure exerts a stabilizing effect in the more active catalysts when mixtures of SO₂ and O₂ are considered. This revised version was published online in July 2006 with corrections to the Cover Date.     

Alumina supported Pt(1%)/Ce0.6Zr0.4O2 monolith: Remarkable stabilization of ceria–zirconia solution towards CeAlO3 formation operated by Pt under redox conditions

A structured Pt(1 wt%)/ceria–zirconia/alumina catalyst and the metal-free ceria–zirconia/alumina were prepared, by dip-coating, over a cordierite monolithic support. XRD analyses and Rietveld refinements of the structural data demonstrate that in the Pt supported catalysts ceria–zirconia is present as a Ce_0.6Zr_0.4O₂ homogeneous solid solution and that the deposition over the cordierite doesn’t produce any structural modification. Moreover no Pt sintering occurs.By comparing the XRD patterns recorded on Pt/ceria–zirconia/alumina and ceria–zirconia/alumina after three redox cycles, it results that Pt, favouring the structural reorganization of the ceria–zirconia into one cubic solid solution, prevents any CeAlO₃ formation. On the contrary, such phase due to the interaction between Ce³⁺ and the alumina present in the washcoat is detected when redox cycles are carried out on the ceria–zirconia metal free.Transmission electron microscopy (TEM) investigations of the redox cycled Pt/ceria–zirconia/alumina catalyst detected ceria–zirconia grains with diameter between 10 and 35 nm along with highly dispersed Pt particles (2–3 nm) strongly interacting with ceria.Scanning electron microscopy (SEM) and EDX analyses, recorded on the redox cycled Pt/ceria–zirconia/alumina washcoated monolith evidence a homogeneous distribution of the active components through the channels even after redox aging.Reduction behaviour and CO oxidation activity are in good agreement with the structural modification of the solid solution induced by the redox cycles and reflect the positive effect of Pt/ceria interaction on the catalytic performances.The effect of redox aging on the NO reduction by C₃H₆, in lean conditions, was investigated over the Pt/ceria–zirconia/alumina monolith. The catalyst shows at low temperature (290 °C) good NO removal activity and appreciable selectivity to N₂.     

Deactivation of V2O5-WO3-TiO2 SCR catalyst at biomass fired power plants: Elucidation of mechanisms by lab- and pilot-scale experiments

In this work, deactivation of a commercial type V₂O₅-WO₃-TiO₂ catalyst by aerosols of potassium compounds was investigated in two ways: (1) by exposing the catalyst in a lab-scale reactor to a layer of KCl particles or fly ash from biomass combustion; (2) by exposing full-length monolith catalysts to pure KCl or K₂SO₄ aerosols in a bench-scale reactor. Exposed samples were characterized by activity measurements, SEM-EDX, BET/Hg-porosimetry, and NH₃ chemisorption. The work was carried out to support the interpretation of observations of a previous study in which catalysts were exposed on a full-scale biomass fired power plant and to reveal the mechanisms of catalyst deactivation.Slight deactivation (about 10%) was observed for catalyst plates exposed to a layer of KCl particles at 350 °C for 2397 h. No deactivation was found for catalyst plates exposed for 2970 h to fly ash (consisting mainly of KCl and K₂SO₄) collected from an SCR pilot plant installed on a straw-fired power plant. A fast deactivation was observed for catalysts exposed to pure KCl or K₂SO₄ aerosols at 350 °C in the bench-scale reactor. The deactivation rates for KCl aerosol and K₂SO₄ aerosol exposed catalysts were about 1% per day and 0.4% per day, respectively.SEM analysis of potassium-containing aerosol exposed catalysts revealed that the potassium salt partly deposited on the catalyst outer wall which may decrease the diffusion rate of NO and NH₃ into the catalyst. However, potassium also penetrated into the catalyst wall and the average K/V ratios (0.5–0.75) in the catalyst structure are high enough to explain the level of deactivation observed. The catalyst capacity for NH₃ chemisorption decreased as a function of exposure time, which reveals that Brønsted acid sites had reacted with potassium compounds and thereby rendered inactive in the catalytic cycle. The conclusion is that chemical poisoning of active sites is the dominating deactivation mechanism, but physical blocking of the surface area may also contribute to the loss of activity in a practical application. The results support the observation and mechanisms of deactivation of SCR catalysts in biomass fired systems proposed in a previous study [Y. Zheng, A.D. Jensen, J.E. Johnsson, Appl. Catal. B 60 (2005) 253].     

Characterization of aerogel Ni/Al2O3 catalysts and investigation on their stability for CH4-CO2 reforming in a fluidized bed

The CH₄-CO₂ reforming was investigated in a fluidized bed reactor using nano-sized aerogel Ni/Al₂O₃ catalysts, which were prepared via a sol–gel method combined with a supercritical drying process. The catalysts were characterized with BET, XRD, H₂-TPR and H₂-TPD techniques. Compared with the impregnation catalyst, aerogel catalysts exhibited higher specific surface areas, lower bulk density, smaller Ni particle sizes, stronger metal-support interaction and higher Ni dispersion degrees. All tested aerogel catalysts showed better catalytic activities and stability than the impregnation catalyst. Their catalytic stability tested during 48 h reforming was dependent on their Ni loadings. Characterizations of spent catalysts indicated that only limited graphitic carbon formed on the aerogel catalyst, while massive graphitic carbon with filamentous morphology was observed for the impregnation catalyst, leading to significant catalytic activity degradation. An aerogel catalyst containing 10% Ni showed the best catalytic stability and the lowest rate of carbon deposition among the aerogel catalysts due to its small Ni particle size and strong metal-support interaction.     

Catalytic Conversion of N2O to N2 over Metal-Based Catalysts in the Presence of Hydrocarbons and Oxygen

The catalytic conversion of N₂O to N₂ in the presence or the absence of propene and oxygen was studied. The catalysts examined in this work were synthesized impregnating metals (Rh, Ru, Pd, Co, Cu, Fe, In) on different supports (Al₂O₃, SiO₂, TiO₂, ZrO₂ and calcined hydrotalcite MgAl₂(OH)₈·H₂O). The experimental results varied both with the type of the active site and with the type of the support. Rh and Ru impregnated on -alumina exhibited the highest activity. The performance of the above most promising catalysts was studied using various hydrocarbons (CH₄, C₃H₆, C₃H₈) as reducing agents. These experimental results showed that the type of reducing agent does not affect the reaction yield. The temperature where complete conversion of N₂O to N₂ was measured was independent of the reductant type. The activity of the most active catalysts was also measured in the presence of SO₂ and H₂O in the feed. A shift of the N₂O conversion versus temperature curve to higher temperatures was observed when SO₂ and H₂O were added, separately or simultaneously, to the feed. The inhibition caused by SO₂ was attributed to the formation of sulfates and that caused by water to the competitive chemisorption of H₂O and N₂O on the same active sites.     

The preparation of Au/CeO2 catalysts and their activities for low-temperature CO oxidation

Au/CeO₂ catalysts prepared by co-precipitation (CP) and deposition-precipitation (DP) methods were tested for low temperature CO oxidation reaction. The structural characters and redox features of the catalysts were investigated by XRD, XPS and H₂-TPR. Their catalytic performances for low temperature CO oxidation were studied by means of a microreactor -GC system. It showed that the catalytic activities of Au/CeO₂ catalysts greatly depended on the preparation method. The catalysts prepared by DP method exhibited a surprisingly higher activity towards CO oxidation than that prepared by CP method. This may arise from the differences in the particle sizes of Au and redox properties of the catalysts. The low Au loading and the resistance to high temperature of DP-prepared catalyst made it more applicable.     

Low temperature selective catalytic reduction of NO by NH3 over V2O5 supported on TiO2–SiO2–MoO3

The V₂O₅ catalysts supported on TiO₂–SiO₂–MoO₃ (TSM) prepared by the coprecipitation method were investigated for the selective catalytic reduction (SCR) of NO by NH₃ at low temperatures. The V₂O₅/TSM catalyst with 7–13 wt% SiO₂ was found to exhibit a superior SCR activity and a good sulfur tolerance at low temperatures (<250 °C). The presence of highly active polymeric vanadates formed by the incorporation of MoO₃ to TiO₂–SiO₂ and superior redox properties seems to enhance SCR activity, and furthermore the very lower SO₂ oxidation activity due to the higher acidity leads to the remarkable improvement of sulfur tolerance.     

Platinum Oxidation and Sulphur Deactivation in NOx Storage Catalysts

Flow reactor experiments and X-ray photoelectron spectroscopy (XPS) measurements were used to investigate the importance of platinum oxide formation on Pt/BaO/Al₂O₃ NO _x storage catalysts during reactions conditions. The reaction studied was NO(g) + 1/2 O₂(g) NO₂(g). During NO₂ exposure of the catalyst the NO₂ dissociation rate decreased during the reaction. This activity decrease with time was also studied with XPS and it was found to be due to platinum oxide formation. The influence of sulphur exposure conditions on the performance of the NO _x storage catalysts was studied by exposing the samples to lean and/or rich gas mixtures, simulating the conditions in a mixed lean application, containing SO₂. The main results show that all samples are sensitive to sulphur and that the deactivation proceeds faster when SO₂ is present in the feed under rich conditions than under lean or continuous SO₂ exposure. Additionally, the influence of the noble metals present in the catalysts was investigated regarding sulphur sensitivity and it was found that a combination of platinum and rhodium seems to be preferable to retain high performance of the catalyst under SO₂ exposure and subsequent regeneration. Finally, the behaviour of micro-fabricated model NO _x storage catalysts was studied as a function of temperature and gas composition with area-resolved XPS. These model catalysts consisted of a thin film of Pt deposited on one-half of a BaCO₃ pellet. It was found that the combination of SO₂ and O₂ resulted in migration of Pt on the BaCO₃ support up to one mm away from the Pt/BaCO₃ interface.     

Effect of Pt Incorporation into Ni/ZrO2–SO 4 = /Al2O3 Catalyst for n-Butane Isomerization

Three Ni/ZrO₂–SO₄⁼/Al₂O₃ catalysts with different concentrations of platinum (0.2, 0.3 and 0.4 wt%) were prepare and tested for n-butane isomerization reaction at 338 K, in absence and in presence of hydrogen. The results shown that, at low temperature, platinum contributes to the olefin or butyl ion formation and the reaction follows a bimolecular pathway. However, when the reaction occurs in the presence of hydrogen, the formation of butyl ions is inhibited. The main feature of platinum addition is the stabilization of the catalytic activity, which is indicated by the slow deactivation constants compared to that of the unpromoted catalyst.     

Insights on the SO2 poisoning of Pt3Co/VC and Pt/VC fuel cell catalysts

SO₂ poisoning of carbon-supported Pt₃Co (Pt₃Co/VC) catalyst is performed at the cathode of proton exchange membrane fuel cells (PEMFCs) in order to link previously reported results at the electrode/solution interface to the FC environment.First, the surface area of Pt₃Co/VC catalyst is rigorously characterized by hydrogen adsorption, CO stripping voltammetry and underpotential deposition (upd) of copper adatoms. Then the performance of PEMFC cathodes employing 30 wt.% Pt₃Co/VC and 50 wt.% Pt/VC catalysts is compared after exposure to 1 ppm SO₂ in air for 3 h at constant cell voltage of 0.6 V. In agreement with results reported for the electrode/solution interface, the Pt₃Co/VC is more susceptive to SO₂ poisoning than Pt/VC at a given platinum loading.Both catalysts can be recovered from adsorbed sulfur species by running successive polarization curves in air or cyclic voltammetry (CV) in inert atmosphere. However, the activity of Pt₃Co/VC having ∼3 times higher sulfur coverage is recovered more easily than Pt/VC. To understand the difference between the two catalysts in terms of activity recovery, platinum-sulfur interaction is probed by thermal programmed desorption at the catalyst/inert gas interface and CV at the electrode/solution interface and in the FC environment.     

Steam reforming of n-hexadecane over noble metal-modified Ni-based catalysts

Steam reforming of n-hexadecane, a main constituent of diesel, over noble metal-modified Ni-based hydrotalcite catalyst was carried out in a temperature range of 700–950 °C, at an atmospheric pressure with space velocity of 10,000–100,000 h⁻¹ and feed molar ratio of H₂O/C = 3.0. The catalysts were prepared by a co-precipitation and dipping methods. The noble metal-modified Ni-based hydrotalcite catalyst displayed higher resistance for the sintering of active metal than the Ni-based hydrotalcite catalyst prepared by the conventional method. It was found that the Rh-modified Ni-based catalysts showed high resistance to the formation of carbon compared to Ni-based catalysts. The results suggest that Rh-modified Ni-based catalyst can be applied for the steam reforming (SR) reaction of diesel.     

Support modification to improve the sulphur tolerance of Ag/Al2O3 for SCR of NOx with propene under lean-burn conditions

Ag/Al₂O₃ catalysts with 1 wt% SiO₂ or TiO₂ doping in alumina support have been prepared by wet impregnation method and tested for sulphur tolerance during the selective catalytic reduction (SCR) of NO_x using propene under lean conditions. Ag/Al₂O₃ showed 44% NO_x conversion at 623 K, which was drastically reduced to 21% when exposed to 20 ppm SO₂. When Al₂O₃ support in Ag/Al₂O₃ was doped with 1 wt% SiO₂ or TiO₂ the NO_x conversion remained constant in presence of SO₂ showing the improved sulphur tolerance of these catalysts. Subsequent water addition does not induce significant deactivation. On the contrary, a slight promotional effect on the activity of NO conversion to nitrogen is observed after Si and Ti incorporation. FTIR study showed the sulphation of silver and aluminum sites of Ag/Al₂O₃ catalysts resulting in the decrease in the formation of reactive intermediate species such as –NCO, which in turn decreases NO_x conversion to N₂. In the case of Ag/Al₂O₃ doped with SiO₂ or TiO₂, formation of silver sulphate and aluminum sulphate was drastically reduced, which was evident in FTIR resulting in remarkable improvement in the sulphur tolerance of Ag/Al₂O₃ catalyst. These catalysts before and after the reaction have been characterized with various techniques (XRD, BET surface area, transmittance FTIR and pyridine adsorption) for physico-chemical properties.     

Adsorption and interaction of NO, C3H6 and O2 on Pt, Zr, Nb-MCM-41—FTIR study

Adsorption of NO, O₂ and C₃H₆ on the MCM-41 matrices with Nb and Zr loaded with Pt has been studied by the FTIR spectroscopy to characterize these materials as catalysts in the selective reduction of NO with propene. Two types of the catalysts have been studied differing by the methods of Zr and Nb introduction: either by one-pot (group 1) or by post-synthesis impregnation (group 2) and hence by the location of Nb and Zr in the framework (group 1) or extra framework (group 2). It has been found that the positions of these metals in the MCM-41 matrix determine the platinum dispersion, acidic–basic properties and influence the interaction of NO + O₂ + C₃H₆ with the catalyst surfaces. The fact that the Pt dispersion is much higher in group 2 materials has been revealed by results of XRD patterns and TEM images. According to the explanation proposed, the presence of Lewis acid–base pairs in the group 2 of catalysts has strongly activated chemisorption of propene, whereas Lewis basicity, characterized by 2-PrOH dehydrogenation on the samples containing transition metals introduced during the synthesis (group 1), has enhanced chemisorption of nitrite species on platinum. It has been proved that nitrite species have not been stored on Pt/Zr/MCM-41 samples, whereas they have been stabilized on Pt/Zr/Nb/MCM-41 containing BrØnsted acidic centres.     

Effect of H2S on the hydrogenation of carbon dioxide over supported Rh catalysts

The hydrogenation of CO₂ was studied on supported noble metal catalysts in the presence of H₂S. In the reaction gas mixture containing 22 ppm H₂S the reaction rate increased on TiO₂ and on CeO₂ supported metals (Ru, Rh, Pd), but on all other supported catalysts or when the H₂S content was higher (116 ppm) the reaction was poisoned. FTIR measurements revealed that in the surface interaction of H₂ + CO₂ on Rh/TiO₂ Rh carbonyl hydride, surface formate, carbonates and surface formyl were formed. On the H₂S pretreated catalyst surface formyl species were missing. TPD measurements showed that adsorbed H₂S desorbed as SO₂, both from TiO₂-supported metals and from the support. IR, XP spectroscopy and TPD measurements demonstrated that the metal became apparently more positive when the catalysts were treated with H₂S and when the sulfur was built into the support. The promotion effect of H₂S was explained by the formation of new centers at the metal/support interface.     

Oxidation of CH4 over Pd supported on TiO2-doped SiO2: Effect of Ti(IV) loading and influence of SO2

Titania-modified silicas with different weight% of TiO₂ were prepared by sol–gel method and used as supports for Pd (1 wt%) catalysts. The obtained materials were tested in the oxidation of methane under lean conditions in absence and in presence of SO₂. Test reactions were consecutively performed in order to evaluate the thermal stability and poisoning reversibility. Increasing amounts of TiO₂ improved the catalytic activity, with an optimum of the performance for 10 wt% TiO₂ loading. Moreover, the titania-containing catalysts exhibited a superior tolerance towards SO₂ by either adding it to the reactants or feeding it as a pure pretreatment atmosphere at 350 °C. Catalysts were characterized by XPS, XRD, FT-IR and BET measurements. According to the structural and surface analyses, the mixed oxides contained Si–O–Ti linkages which were interpreted as being responsible for the enhanced intrinsic activity of supported PdO with respect to PdO on either pure SiO₂ or pure TiO₂. Moreover, the preferential interaction of the sulfur molecule with TiO₂ and the easy SO_x desorption from high surface area silica were the determining factors for the superior SO₂ tolerance of the TiO₂-doped catalysts.     

Preparation and electrochemical studies of metal–carbon composite catalysts for small-scale electrosynthesis of H2O2

Numerous transition metal–carbon composite catalysts (M = V, Zn, Ni, Sn, Ce, Ba, Fe, Cu) have been synthesized and tested for electroreduction of O₂ to H₂O₂, The activity and selectivity of all synthesized catalysts for electrosynthesis of H₂O₂ were determined by the rotating ring-disk electrode method in acidic and neutral electrolytes. The Co-based catalysts in general showed the highest activity towards H₂O₂ formation. Experiments with different loading contents of Co showed that the activation overpotential losses of oxygen reduction to H₂O₂ reduces as loading increases to about 4 wt% Co. Addition of Co beyond this level did not seem to impact the overpotential losses. The cobalt-based catalysts, were spray-coated onto 120 μm thick Toray^® graphite substrates, and were studied in bulk electrolysis cells for up to 100 h at potentiostatic conditions (0.25 V vs. RHE) in pH 0, 3, and 7 electrolytes. At (25 °C and 1 bar) with a catalysts loading of about and using dissolved O₂ in 0.5 M H₂SO₄, typical H₂O₂ electrosynthesis rates of about were reached with current efficiencies of about 85 ± 5% at 0.25 V (vs. RHE).     

Stable carbon dioxide reforming of methane over modified Ni/Al2O3 catalysts

CO₂ reforming of methane was studied over modified Ni/Al₂O₃ catalysts. The metal modifiers were Co, Cu, Zr, Mn, Mo, Ti, Ag and Sn. Relative to unmodified Ni/Al₂O₃, catalysts modified with Co, Cu and Zr showed slightly improved activity, while other promoters reduced the activity of CO₂ reforming. Mn-promoted catalyst showed a remarkable reduction in coke deposition, while entailing only a small reduction in catalytic activity compared to unmodified catalyst. The catalysts prepared at high calcination temperatures showed higher activity than those prepared at low calcination temperature. The Mn-promoted catalyst showed very low coke deposition even in the absence of diluent gas and the activity changed only slightly during 100 h operation. This revised version was published online in July 2006 with corrections to the Cover Date.     

Hydrotreating of Heavy Gas Oil Derived from Athabasca Bitumen Over Co–Mo/γ-Al2O3 Catalyst Prepared by Sonochemical Method

Co–Mo/γ-Al₂O₃ oxide containing 9.8 wt% Mo and 2.9 wt% Co was prepared by high-intensity ultrasonic irradiation of Mo(CO)₆, Co₂(CO)₈, and γ-Al₂O₃ in decahydronapthalene under air flow. The oxidic Co–Mo catalyst thus formed was characterized by elemental analysis, BET N₂ adsorption and XRD. The surface sites on the sulfided Co–Mo/γ-Al₂O₃ catalyst were characterized by infrared spectroscopy of CO adsorption. Hydrodenitrogenation (HDN) and hydrodesulfurization (HDS) activities were evaluated for heavy gas oil derived from Athabasca bitumen in a trickle bed reaction system using the following conditions: temperatures ranging from 370 to 400 °C, a pressure of 8.8 MPa, a liquid hourly space velocity of 1 h⁻¹, and a H₂/feed ratio of 600 ml/ml. The dispersion, nature of active sites and hydrotreating activity of this catalyst were compared with the conventionally prepared Co–Mo/γ-Al₂O₃ catalyst containing similar wt% of Mo and Co. The Co–Mo catalyst prepared by sonochemical method has higher HDN and HDS rate constants than the conventional catalyst due to an improved dispersion of MoS₂.