Influence of bio-inspired flow channel designs on the performance of a PEM fuel cell

Performance of the proton exchange membrane fuel cell(PEMFC) is appreciably affected by the channel geometry. The branching structure of a plant leaf and human lung is an efficient network to distribute the nutrients in the respective systems. The same nutrient transport system can be mimicked in the flow channel design of a PEMFC, to aid even reactant distribution and better water management. In this work, the effect of bio-inspired flow field designs such as lung and leaf channel design bipolar plates, on the performance of a PEMFC was examined experimentally at various operating conditions. A PEMFC of 49 cm~2 area, with a Nafion 212 membrane with a 40% catalyst loading of 0.4 mg·cm-2 on the anode side and also 0.6 mg·cm~(-2) on the cathode side is assembled by incorporating the bio-inspired channel bipolar plate, and was tested on a programmable fuel-cell test station.The impact of the working parameters like reactants' relative humidity(RH), back pressure and fuel cell temperature on the performance of the fuel cell was examined; the operating pressure remains constant at 0.1 MPa. It was observed that the best performance was attained at a back pressure of 0.3 MPa, 75 °C operating temperature and 100% RH. The three flow channels were also compared at different operating pressures ranging from 0.1 MPa to 0.3 MPa, and the other parameters such as operating temperature, RH and back pressure were set as 75 °C,100% and 0.3 MPa. The experimental outcomes of the PEMFC with bio-inspired channels were compared with the experimental results of a conventional triple serpentine flow field. It was observed that among the different flow channel designs considered, the leaf channel design gives the best output in terms of power density. Further,the experimental results of the leaf channel design were compared with those of the interdigitated leaf channel design. The PEMFC with the interdigitated leaf channel design was found to generate 6.72% more power density than the non-interdigitated leaf channel design. The fuel cell with interdigitated leaf channel design generated5.58% more net power density than the fuel cell with non-interdigitated leaf channel design after considering the parasitic losses.     

平板式直接内重整固体氧化物燃料电池的一维动态建模与仿真

This article aims to investigate the transient behavior of a planar direct internal reforming solid oxide fuel cell (DIR-SOFC) comprehensively. A one-dimensional dynamic model of a planar DIR-SOFC is first developed based on mass and energy balances, and electrochemical principles. Further, a solution strategy is presented to solve the model, and the International Energy Agency (IEA) benchmark test is used to validate the model. Then, through model-based simulations, the steady-state performance of a co-flow planar DIR-SOFC under specified initial operating conditions and its dynamic response to introduced operating parameter disturbances are studied. The dynamic responses of important SOFC variables, such as cell temperature, current density, and cell voltage are all investigated when the SOFC is subjected to the step-changes in various operating parameters including both the load current and the inlet fuel and air flow rates. The results indicate that the rapid dynamics of the current density and the cell voltage are mainly influenced by the gas composition, particularly the H2 molar fraction in anode gas channels, while their slow dynamics are both dominated by the SOLID (including the PEN and interconnects) tem-perature. As the load current increases, the SOLID temperature and the maximum SOLID temperature gradient both increase, and thereby, the cell breakdown is apt to occur because of excessive thermal stresses. Changing the inlet fuel flow rate might lead to the change in the anode gas composition and the consequent change in the current den-sity distribution and cell voltage. The inlet air flow rate has a great impact on the cell temperature distribution along the cell, and thus, is a suitable manipulated variable to control the cell temperature.     

PART Ⅱ TWO DIMENSIONAL FIXED NUMBER MIXING POOL MODEL

A new mathematical model of mixing pool type is proposed for simulating the fluid flow and masstransfer behavior on a large tray.In the proposed model,the whole tray is divided into a number ofsquare (or rectangular)compartments or mixing pools,each of which is assigned to have adjustableflow and baekmixing in both z (along the main flow path) and w(perpendicular to the main flow path)directions.The chief features of present model are: (1) It is two dimensional model instead of usualone dimensional so that more complicated actual flowing condition obtained from hydrodynamic studyon a large tray can be closely simulated by adjusting the flow among mixing pools in both z and wdirections.(2) Since backmixing is taken into account,the number of mixing pools on a tray is fixedinstead of varied as in conventional mixing pool model; thus,the application of matrix computation ispossible.(3) The present model can be reduced to other tray models depending on the number of mixingpools to be chosen in each direction.The application of present model to predict the liquid phase concentration profiles and Murphreeefficiency enhancement on a large tray with complicated flow pattern and velocity distribution as we-observe in our experimental study are demonstrated.The effects of liquid flow rate,nonuniform veloc-.ity field,directional splashing and subsidiary flow are also investigated and discussed.     

带增湿区的质子交换膜燃料电池

Water management is of great importance to maintain performance and durability of proton exchange membrane fuel cells. This paper presents a novel proton exchange membrane (PEM) fuel cell with a humidification zone in the membrane electrode assembly (MEA) of each cell, in which the moisture of the cathode exhaust gas could transfer through the membrane to humidify anode or cathode dry gas. With a simple model, the relative humidity (RH) of the dry air exhaust from a membrane humidifier with 100% RH stream as a counter flow is calculated to be 60.0%, which is very close to the experimental result (62.2%). Fuel cell performances with hydrogen humidifying, air humidifying and no humidifying are compared at 50, 60 and 70˚C and the results indicate that humidifying is necessary and the novel design with humidifying zone in MEA is effective to humidify dry reactants. The hydrogen humidifying shows better performance in short term, while water recovered is limited and the stability is not as good as air hu-midifying. It is recommended that both air and hydrogen should be humidified with proper design of the humidifying zones in MEA and plates.     

A CYCLING PERFORMANCE MODEL FOR THE ZINC/FERRICYANIDE BATTERY

A model is presented for the charge and discharge cyele of a zine-redox battery, based on the available steady-state cell performance model. The cycling model makes use of a quasi-steady-state assumption and includes the effects of crystallization and membrane water transport on the volume of electrolyte during a cycle, as well as variable IR-drop due to conductivity changes. Performance predictions of this model are compared with selected experimental charge/discharge data. Small adjustments to the equilibrium cell potential and cell resistance are made to make the model suitable for design optimization.     

利用计算流体力学方法研究精馏塔板上的液相流动

A computational fluid-dynamics model is presented for predicting the two-phase two-dimensional liquid phase flow on a distillation column tray based on the modification of Navier-Stokes Equation by considering both the resistance and the enhanced turbulence created by the uprising vapor. Experimental measurement of the local liquid phase velocity on an air-water simulator of 1.2 m in divaneter by using the hot film anemometer is briefly described. Two of the conventional fluid-dynamic constants are readjusted for the case of liquid flow on a tray byfitting the experimental data. The predicted local liquid phase velocity and direction of flow by the present model are confirmed satisfactorily by the authors‘ experimental measurements and by the data from literature. By the aid of the present model, the concentration field on the tray can be computed for the evaluation of the enhancement of liquid phase concentration across a tray. The advantages of applying computational fluid-dynamics to tray column design are discussed.     

HYDRODYNAMIC STUDIES ON LOOP REACTORS(Ⅰ)LIQUID JET LOOP REACTORS

Understanding of hydrodynamics in liquid jet loop reactors is a prerequisite step for the fur-ther study of multi-phase flow in loop reactors.A hydrodynamic simulation for liquid jet loop reac-tors is developed from the first principles of transport phenomena in this paper.The turbulence istaken into account by using the standard k-ε model.This approach is used to study the influence ofconfiguration and viscosity on the hydrodynamics.The results are in very reasonable coincidence to ex-perimental data in literature.     

Cultivation of microalgae for biodiesel production: A review on upstream and downstream processing

Fluctuating market price of fossil fuel and overwhelming emission of greenhouse gases to the atmosphere have resulted in climate change and have been a global concern in this decade.Hence,biodiesel has become an alternative option to fossil diesel as it is renewable and environmentally friendly.Nevertheless,this alternative fuel that is usually derived from terrestrial oil crops will cause shortage in food supply and deforestation if mass production is realized.In recent years,cultivation of aquatic microorganism (particularly microalgae) to produce biodiesel is considered as a practical solution due to their high growth rate and ability to synthesize large quantity of lipid within their cell.However,the development of energy and cost-efficiency of microalgae cultivation system are the main issues in producing renewable microalgae biodiesel.Of late,wastewater or organic compost has been used as the cultivation medium as it can provide sufficient nutrients to sustain microalgae growth.Microalgae cultivation method and system are vitally important as these factors undoubtedly affect the final microalgae biomass and lipid yield.In this review,the cultivation system of microalgae,nutrients demanded for microalgae production,cell harvesting and drying,microalgae oil extraction,and utilization of microalgae biomass for biodiesel production are introduced and discussed.It is anticipated to convey clearer perspectives in upstream and downstream processes in microalgae-derived biodiesel production.     

在同心和偏心圆环中有屈服应力的黏塑性流体流动的模型和数值模拟(英文)

Numerical solution of yield viscoplastic fluid flow is hindered by the singularity inherent to the Herschel-Bulkley model.A finite difference method over the boundary-fitted orthogonal coordinate system is util-ized to investigate numerically the fully developed steady flow of non-Newtonian yield viscoplastic fluid through concentric and eccentric annuli.The fluid rheology is described with the Herschel-Bulkley model.The numerical simulation based on a continuous viscoplastic approach to the Herschel-Bulkley model is found in poor accordance with the experimental data on volumetric flow rate of a bentonite suspension.A strict mathematical model for Herschel-Bulkley fluid flow is established and the corresponding numerical procedures are proposed.However,only the case of flow of a Herschel-Bulkley fluid in a concentric annulus is resolved based on the presumed flow structure by using the common optimization technique.Possible flow structures in an eccentric annulus are pre-sumed,and further challenges in numerical simulation of the Herschel-Bulkley fluid flow are suggested.     

Experimental Simulation on Chemical-looping Combustion of Cold Model

The pressure profiles, gas velocities, solid circulation rate, solids flux, residence time distribution of gas and particles in chemical-looping combustion reactors and gas leakage were studied in a cold flow model unit. And these parameters in both air and fuel reactors were measured in the experimental stage. The experimental results show that gas fluidization velocity in the air reactor is 1.8 m/s, gas fluidization velocity in the fuel reactor 0.5 m/s, and the bed materials inventory of the two reactors between 1.2 to 3.15 kg. The first cold flow model results show that the solid circulation rates are sufficient. The appropriate operating conditions are optimized and the summary of final changes is made the on cold model. The proposed design solutions are currently being verified in a cold flow model simulating the actual reactor (hot) system. This paper presents an overview of the research performed on a cold flow model and highlights the current status of the technology.     

Modelling of performance of PEM fuel cells with conventional and interdigitated flow fields

A simple mathematical model is developed to investigate the superiority of the interdigitated flow field design over the conventional one, especially in terms of maximum power density. Darcy's equation for porous media and the standard diffusion equation with effective diffusivity are used in the gas diffuser, and a coupled boundary condition given by the Butler–Volmer equation is used at the catalyst layer interface. The performance of PEM fuel cells with a conventional flow field and an interdigitated flow field is studied with other appropriate boundary conditions. The theoretical results show that the limiting current density of a fuel cell with an interdigitated flow field is about three times the current density of a fuel cell with a conventional flow field. The results also demonstrate that the interdigitated flow field design can double the maximum power density of a PEM fuel cell. The modelling results compared well with experimental data in the literature.     

Optimization of the cathode geometry in polymer electrolyte membrane (PEM) fuel cells

A nonlinear constrained optimization procedure is used in the cathode design in order to maximize the average current density at a fixed voltage in a polymer electrolyte membrane (PEM) fuel cell with interdigitated fuel/air distributors. The operation of the PEM fuel cell is studied using a steady-state, two-phase, two-dimensional electro-chemical model. The following geometrical parameters of the cathode are considered: the thickness, and length per one shoulder of the interdigitated air distributor and the length of the shoulder. The optimization results obtained show that within manufacturability controlled lower and the space-limitation controlled upper bounds of these parameters, the optimal-cathode design corresponds to the lower bounds in the cathode length per one shoulder of the interdigitated air distributor and the fraction of the length associated with the shoulders and at a low (but larger than the lower bound) value of the cathode thickness. These findings are explained using an analogy with the effect of pipe dimensions on the fluid flow through a pipe and by considering the role of forced convection on the oxygen transport to the membrane/cathode interface.     

Effects of flow channel geometry on cell performance for PEM fuel cells with parallel and interdigitated flow fields

A 3D numerical model was developed to explore the effects of the cathode flow channel configuration on the local transport phenomena and cell performance for parallel and interdigitated flow fields in proton exchange membrane (PEM) fuel cells. The effect of liquid water formation on the reactant transport is taken into account in the model. For operating voltages greater than 0.7 V, the electrochemical reaction rates are low with a small amount of oxygen consumption and liquid water production, and all cell designs provide sufficient oxygen for the electrochemical reactions. Thus, the flow channel aspect ratio and the flow channel cross-sectional area have little effect on the cell performance. For operating voltages lower than 0.7 V, as the operating voltage decreases the electrochemical reaction rates gradually increase with a large amount of oxygen consumption and liquid water production, so the cell performance is strongly dependent on the flow field design. For the parallel flow field design, lower flow channel aspect ratios and flow channel cross-sectional area areas improve liquid water removal, thus, decreasing both improves cell performance. However, the interdigitated design has an optimal aspect ratio of 1.00 and an optimal cross-sectional area of 1.000 mm × 1.000 mm.     

常规流场和交指型流场的质子交换膜燃料电池传热传质三维模拟

针对常规流场和交指型流场的质子交换膜燃料电池提出了三维非等温数学模型。模型详细考虑了电池内部的传热、传质和电化学反应，重点考察了多孔介质内的组分传递和膜内水的电渗和扩散作用，对氧气传递限制和膜内水迁移对电池性能的影响进行了分析和讨论。结果表明，流道的交指型设计加强了气体在多孔介质内的质量传递，提高了电池的输出性能，但相应地，阴极催化层界面水分的减少也使得膜的水合程度降低，这就需要更有效的水管理来防止膜脱水。     

Three-dimensional numerical simulation of straight channel PEM fuel cells

The need to model three-dimensional flow in polymer electrolyte membrane (PEM) fuel cells is discussed by developing an integrated flow and current density model to predict current density distributions in two dimensions on the membrane in a straight channel PEM fuel cell. The geometrical model includes diffusion layers on both the anode and cathode sides and the numerical model solves the same primary flow related variables in the main flow channel and the diffusion layer. A control volume approach is used and source terms for transport equations are presented to facilitate their incorporation in commercial flow solvers. Predictions reveal that the inclusion of a diffusion layer creates a lower and more uniform current density compared to cases without diffusion layers. The results also show that the membrane thickness and cell voltage have a significant effect on the axial distribution of the current density and net rate of water transport. The predictions of the water transport between cathode and anode across the width of the flow channel show the delicate balance of diffusion and electroosmosis and their effect on the current distribution along channel.     

A three-dimensional numerical simulation of the transport phenomena in the cathodic side of a PEMFC

A three-dimensional numerical model is developed to simulate the transport phenomena on the cathodic side of a polymer electrolyte membrane fuel cell (PEMFC) that is in contact with parallel and interdigitated gas distributors. The computational domain consists of a flow channel together with a gas diffusion layer on the cathode of a PEMFC. The effective diffusivities according to the Bruggman correlation and Darcy's law for porous media are used for the gas diffusion layer. In addition, the Tafel equation is used to describe the oxygen reduction reaction (ORR) on the catalyst layer surface. Three-dimensional transport equations for the channel flow and the gas diffusion layer are solved numerically using a finite-volume-based numerical technique. The nature of the multi-dimensional transport in the cathode side of a PEMFC is illustrated by the fluid flow, mass fraction and current density distribution. The interdigitated gas distributor gives a higher average current density on the catalyst layer surface than that with the parallel gas distributor under the same mass flow rate and cathode overpotential. Moreover, the limiting current density increased by 40% by using the interdigitated flow field design instead of the parallel one.     

Non-isothermal effects of single or double serpentine proton exchange membrane fuel cells

Mathematical models on transport processes and reactions in proton exchange membrane (PEM) fuel cell generally assume an isothermal cell behavior for sake of simplicity. This work aims at exploring how a non-isothermal cell body affects the performance of PEM fuel cells with single and double serpentine cathode flow fields, considering the effects of flow channel cross-sectional areas. Low thermal conductivities of porous layers in the cell and low heat transfer coefficients at the surface of current collectors, as commonly adopted in cell design, increase the cell temperature. High cell temperature evaporates fast the liquid water, hence reducing the cathode flooding; however, the yielded low membrane water content reduces proton transport rate, thereby increasing ohmic resistance of membrane. An optimal cell temperature is presented to maximize the cell performance.     

Effect of the geometry and pattern of the flow channel on the performance of polymer electrolyte membrane fuel cell

This research focuses on the effect of the geometry and patterns of the gas flow channel on the PEM fuel cell performance. Simulation was conducted and the results were verified by experiments. Three-dimensional, single phase, compressible and isothermal models of 5 cm² electrodes, anode and cathode, were developed and studied by utilizing a commercial Computational Fluid Dynamics (CFD) software, FLUENT 4.5. Two types of gas flow channel were investigated: conventional and interdigitated. The results showed that the flow channel pattern does not have a significant effect on the anode cell performance, whereas it has a strong effect/influence on the cathode cell performance. The interdigitated design provides a higher limiting current density and cell performance than the conventional design on the cathode side. Moreover, the cell performance does not depend on the inlet and outlet channel widths. On the contrary, for the interdigitated design, it was influenced by the shoulder width. Finally, experiments were conducted to validate the simulation results.     

PEM燃料电池阴极中的液态水及其影响因素

阴极多孔介质中液态水的含量对PEM燃料电池阴极中的传质及其性能具有极其重要的影响。提出了一个二维、两相、稳态数学模型,研究PEM燃料电池阴极中两相水的传递及其对电池性能的影响。模型耦合了连续方程、动量方程和组分守恒方程,并将质子膜中的净水迁移通量作为边界条件之一来处理。通过实验的方法和数值模拟的方法,研究了电池操作压力和温度对电池性能的影响,同时验证了模型的有效性。模拟发现:提高操作压力和升高阴极加湿温度使电池阴极催化剂层(CTL)和扩散层(GDL)界面上的液态水含量大幅提高;升高阳极加湿温度,电池阴极CTL和GDL界面上的液态水含量变化不明显;而升高燃料电池的操作温度,阴极CTL和GDL界面上液态水的含量降低。     

Effect of direct liquid water injection and interdigitated flow field on the performance of proton exchange membrane fuel cells

Proper water management is vital to ensuring successful performance of proton exchange membrane fuel cells. The effectiveness of the direct liquid water injection scheme and the interdigitated flow field design towards providing adequate gas humidification to maintain membrane optimal hydration and alleviating the mass transport limitations of the reactants and electrode flooding is investigated. It is found that the direct liquid water injection used in conjunction with the interdigitated flow fields as a humidification technique is an extremely effective method of water management. The forced flow-through-the-electrode characteristic of the interdigitated flow field (1) provides higher transport rates of reactant and products to and from the inner catalyst layers, (2) increases the hydration state and conductivity of the membrane by bringing its anode/membrane interface in direct contact with liquid water and (3) increases the cell tolerance limits for excess injected liquid water, which could be used to provide simultaneous evaporative cooling. Experimental results show substantial improvements in performance as a result of these improvements.