Designing a sustainable supply chain using an integrated analytic network process and goal programming approach in quality function deployment

Sustainable supply chain management (SSCM) provides economic, social end environmental requirements in material and service flows occurring between suppliers, manufacturers and customers. SSCM structure is considered as a prerequisite for a sustainable success. Thus designing an effective SCM structure provides competitive advantages for the companies. In order to achieve an effective design of this structure, it is possible to apply quality function deployment (QFD) approach which is successfully applied as an effective product and system development tool. This study presents a decision framework where analytic network process (ANP) integrated QFD and zero-one goal programming (ZOGP) models are used in order to determine the design requirements which are more effective in achieving a sustainable supply chain (SSC). The first phase of the QFD is the house of quality (HOQ) which transforms customer requirements into product design requirements. In this study, after determining the sustainability requirements named customer requirements (CRs) and design requirements (DRs) of a SSC, ANP is employed to determine the importance levels in the HOQ considering the interrelationships among the DRs and CRs. Furthermore ZOGP approach is used to take into account different objectives of the problem. The proposed method is applied through a case study and obtained results are discussed.     

AN INTEGRATED FUZZY APPROACH FOR DETERMINING ENGINEERING CHARACTERISTICS IN CONCRETE INDUSTRY

This paper deals with the modeling of conceptual knowledge to capture the major customer requirements effectively and to transform these requirements systematically into the relevant design requirements. Quality Function Deployment (QFD) is a well-known planning and problem-solving tool for translating customer needs (CNs) into the engineering characteristics (ECs) and can be employed for this modeling. In this study, an integrated methodology is presented to rank ECs for implementing QFD in a fuzzy environment. The proposed methodology uses fuzzy weighted average method as a fuzzy group decision making approach to fuse multiple preference rankings for determining the weights of the customer needs. It adopts a fuzzy Analytic Network Process (ANP) approach which enables the consideration of inner dependencies in a cluster as well as the interdependencies between the clusters to determine the importance of ECs. The proposed approach is illustrated through a case study in ready-mixed concrete industry.     

A new mixed integer linear programming model for product development using quality function deployment

Quality function deployment (QFD) is a product development process performed to maximize customer satisfaction. In the QFD, the design requirements (DRs) affecting the product performance are primarily identified, and product performance is improved to optimize customer needs (CNs). For product development, determining the fulfillment levels of design requirements (DRs) is crucial during QFD optimization. However, in real world applications, the values of DRs are often discrete instead of continuous. To the best of our knowledge, there is no mixed integer linear programming (MILP) model in which the discrete DRs values are considered. Therefore, in this paper, a new QFD optimization approach combining MILP model and Kano model is suggested to acquire the optimized solution from a limited number of alternative DRs, the values of which can be discrete. The proposed model can be used not only to optimize the product development but also in other applications of QFD such as quality management, planning, design, engineering and decision-making, on the condition that DR values are discrete. Additionally, the problem of lack of solutions in integer and linear programming in the QFD optimization is overcome. Finally, the model is illustrated through an example.     

Fuzzy cognitive map based quality function deployment approach for dishwasher machine selection

The traditional quality function deployment (QFD) approach deals with the weights of customer requirements (CRs), relationships among CRs and design requirements (DRs), correlation among DRs by using crisp values. This paper uses fuzzy numbers to improve the drawbacks of the traditional QFD method because fuzzy numbers enable to make consistent decisions in uncertain environment to decision makers. The existing papers handle a simple multiplication operation to calculate the correlation among CRs and the correlation among DRs. This study proposes fuzzy cognitive map (FCM) approach to calculate these correlations so that FCM is a successful method to handle the interactions among criteria. This paper contributes to the literature by integrating QFD approach and fuzzy cognitive map approach. The weights of DRs are defined in the result of the proposed QFD approach. These weights are used to evaluate the dishwasher machine alternatives in intuitionistic fuzzy VIKOR method. Intuitionistic fuzzy number (IFS) ensures to handle more information than type-1 fuzzy number to describe the fuzziness and the uncertainty of the real life world. Finally, the proposed approach has been implemented to a dishwasher machine selection in order to test its validity.     

Use of ANP weighted crisp and fuzzy QFD for product development

Quality Function Deployment (QFD) is a popular planning method often used to transform customer demands/requirements into the technical characteristics of a new or improved product or service. In order to better capture (and represent) the multifarious relationships between customer requirements and technical characteristics, and the relative weights among customer requirements, in this study a hybrid analytic network process (ANP)-weighted fuzzy methodology is proposed. The goal is to synthesize renowned capabilities of ANP and fuzzy logic to better rank technical characteristics of a product (or a service) while implementing QFD. To demonstrate the viability of the proposed methodology a real-world scenario, where a new equipment to squeeze the polyethylene pipes to stop the gas flow without damaging the pipes, is developed. The ranking of technical characteristics of the product is calculated using both crisp and fuzzy weights for illustration and comparison purposes.     

Technical importance ratings in fuzzy QFD by integrating fuzzy normalization and fuzzy weighted average

Fuzzy quality function deployment (QFD) has been extensively used for translating customer requirements (CRs) into product design requirements (DRs) in fuzzy environments. Existing approaches, however, for rating technical importance of DRs in fuzzy environments are found problematic, either incorrect or inappropriate. This paper investigates how the technical importance of DRs can be correctly rated in fuzzy environments. A pair of nonlinear programming models and two equivalent pairs of linear programming models are developed, respectively, to rate the technical importance of DRs. The developed models are examined and illustrated with two numerical examples.     

Construction of house of quality for new product planning: A 2-tuple fuzzy linguistic approach

A house of quality (HOQ) diagram is used to analyze the critical factors involved in the quality function deployment (QFD) processes for the new product planning (NPP). The principal tasks of the QFD acting process comprise describing and scoring customer requirements (CRs); determining design requirements (DRs), the relationship between CRs and DRs, the correlations among CRs, and the correlations among DRs. Finally, the DRs can be scored by these assessments in NPP. This study proposes various methods of scoring the requirements of current and potential customers to reflect the knowledge and preference differences among different customers regarding CRs. The CR scores provided by different customers can be assessed by using linguistic, numerical, and interval values, or can be assessed using linguistic label sets with different granularity. A 2-tuple fuzzy linguistic computational approach is adopted to aggregate the CR importance scores obtained from customers by using various methods. In addition, to accurately rate the DRs, a modified relationship between CRs and DRs is proposed. The proposed HOQ construction model is practical because it prevents the loss of information during the QFD process for NPP. An example is used to demonstrate the applicability of the proposed model.     

An integrated approach for rating engineering characteristics’ final importance in product-service system development

Product-service system (PSS) approach has emerged as a competitive strategy to impel manufacturers to offer a set of product and services as a whole. A three-domain PSS conceptual design framework based on quality function deployment (QFD) is proposed in this research. QFD is a widely used design tool considering customer requirements (CRs). Since both product and services influence satisfaction of customer, they should be designed simultaneously. Identification of the critical parameters in these domains plays an important role. Engineering characteristics (ECs) in the functional domain include product-related ECs (P-ECs) and service-related ECs (S-ECs). ECs are identified by translating customer requirements (CRs) in the customer domain. Rating ECs’ importance has a great impact on achieving an optimal PSS planning. The rating problem should consider not only the requirements of customer, but also the requirements of manufacturer. From the requirements of customer, the analytic network process (ANP) approach is integrated in QFD to determine the initial importance weights of ECs considering the complex dependency relationships between and within CRs, P-ECs and S-ECs. In order to deal with the vagueness, uncertainty and diversity in decision-making, the fuzzy set theory and group decision-making technique are used in the super-matrix approach of ANP. From the requirements of manufacturer, the data envelopment analysis (DEA) approach is applied to adjust the initial weights of ECs taking into account business competition and implementation difficulty. A case study is carried out to demonstrate the effectiveness of the developed integrated approach for prioritizing ECs in PSS conceptual design.     

Evaluation of design requirements using fuzzy outranking methods

To increase customer satisfaction, quality function deployment is used to translate customer needs into technical design requirements (DRs). Determination of DRs for product development is very important because these requirements are the vital keys to successful products. The methods used to evaluate DRs in the literature can be categorized into multicriteria evaluation methods such as scoring methods, the analytic hierarchy method, analytic network process, and so forth. There are few papers using fuzzy multi‐attribute outranking methods to evaluate DRs. This article aims to compare the results of three different fuzzy outranking methods to evaluate the DRs in the PVC windows industry. A sensitivity analysis is also made by using the software, FOuR. © 2007 Wiley Periodicals, Inc. Int J Int Syst 22: 1229–1250, 2007.     

A hybrid methodology of fuzzy grey relation for determining multi attribute customer preferences of edible oil

The main idea behind this study is to introduce a fuzzy grey relational methodology (FGRM) to determine the importance of customer attributes’ (CAs) for edible oil, particularly for defining the opportunity of competitiveness which has recently become one of an important concern of manufacturing companies. It was also aimed to seek high quality level of product and process characteristics for meeting the desirability of attributes and for health care. A fuzzy grey inference system was employed with the support of fuzzy quality function (QFD) deployment to interpret the qualitative and imprecise customer attributes. Fuzzy QFD is relatively a recent methodology offering a more in-depth analysis and investigation into the handling of customer requirements and engineering characteristics. The attributes then were defuzzified into quantitative values by amalgamating the knowledge of the customers and the product designers.Customer needs (CNs) are the voice of customers and tend to be linguistic naturally. In this study, fuzzy inference system (FIS) along with fuzzy QFD was employed to determine the desirability of edible oil by consumers. Fuzzy QFD is a powerful tool for improving product design and quality, and procuring a customer-driven quality system. The integrated framework based on FIS, fuzzy QFD and FGRM determined the CAs relations, and desirability level of edible oil by consumers. The findings are not only meaningful for customers, but also important for market position of product. The methodology significantly reduces the complexity of decision making and increase the production efficiency and overall competitiveness.     

A new hesitant fuzzy QFD approach: An application to computer workstation selection

Computer workstation selection is a multiple criteria decision making problem that is generally based on vague linguistic assessments, which represent human judgments and their hesitancy. In this paper, a new fuzzy quality function deployment (QFD) approach is used to effectively determine the design requirements (DRs) of a computer workstation. Hesitant fuzzy linguistic term sets (HFLTS) are innovatively employed to capture the hesitancy of the experts in this approach. More precisely, the proposed new QFD approach is the first study that determines the importance of customer requirements (CRs), the relations between CRs and DRs and the correlations among DRs via HFLTS. Additionally, HFLTS based Analytic Hierarchy Process (AHP) and Technique for Order Performance by Similarity to Ideal Solution (TOPSIS) methods are utilized in the computational steps to select the best computer workstation. A real industrial application is carried out to validate the implementation of the proposed approach.     

Application of quality function deployment in the semiconductor industry: A case study

In quality function deployment (QFD), the voice of the customer (VOC) is the critical factor in developing and producing a product that will meet or exceed customer requirements. This study integrates quality function deployment (QFD), management techniques to optimise product-design investment, process improvement, and phase-into meet customer requirements and company goals. QFD uses systematic multi-level development and evaluation to translate customer requirements into the design of product characteristics and manufacturing processes that will satisfy the customer and minimise potential failure costs. ‘Process management’, which is one of the pivotal Six Sigma implementation criteria, is used to construct an ‘integrated product and process development’ (IPPD) model by product type to enhance the effectiveness of QFD. This model, combined with a company’s customer satisfaction strategy and QFD techniques, provides process management through built-in IPPD and appropriate changes in organisational culture. This paper presents a case study from the semiconductor industry to demonstrate the model’s applicability and suitability.     

A fuzzy AHP approach to the determination of importance weights of customer requirements in quality function deployment

Quality function deployment (QFD) is an important tool in product planning that could contribute to increase in customer satisfaction and shorten product design and development time. During the QFD process, determination of the importance weights of customer requirements is a crucial and essential step. The analytic hierarchy process (AHP) has been used in weighting the importance. However, due to the vagueness and uncertainty existing in the importance attributed to judgement of customer requirements, the crisp pairwise comparison in the conventional AHP seems to be insufficient and imprecise to capture the degree of importance of customer requirements. In this paper, fuzzy number is introduced in the pairwise comparison of AHP. An AHP based on fuzzy scales is proposed to determine the importance weights of customer requirements. The new approach can improve the imprecise ranking of customer requirements which is based on the conventional AHP. Finally, an example of bicycle splashguard design is used to illustrate the proposed approach.     

A combined fuzzy linear regression and fuzzy multiple objective programming approach for setting target levels in quality function deployment

Quality function deployment (QFD) is a systematic process for translating customer needs into engineering characteristics, and then communicating them throughout the enterprise in a way to ensure that details are quantified and controlled. The inherent fuzziness of relationships in QFD modeling justifies the use of fuzzy regression for estimating the relationships between both customer needs and engineering characteristics, and among engineering characteristics. Albeit QFD aims to maximize customer satisfaction, requirements related to enterprise satisfaction such as cost budget, extendibility, and technical difficulty also need to be considered. This paper presents a fuzzy multiple objective decision framework that includes not only fulfillment of engineering characteristics to maximize customer satisfaction, but also maximization of extendibility and minimization of technical difficulty of engineering characteristics as objectives subject to a financial budget constraint to determine target levels of engineering characteristics in product design. A real-world quality improvement problem is presented to illustrate the application of the decision approach.     

软件需求定量分析及其映射的模糊层次分析法

在用数量化理论3类(quantification theory of type 3,简称QT3)定量地分析软件需求的基础上,以质量功能展开(quality function deployment,简称QFD)中的质量屋(house of quality,简称HOQ)系列矩阵为纲领,基于由模糊技术改进后的模糊层次分析法(fuzzy analytic hierarchy process,简称FAHP),提出了一种软件需求定量分析及其向设计实现过程模糊映射的方法.将该方法具体应用于CD-R/RW光盘刻录机软件的开发过程,其有效性得到了验证.     

A fuzzy QFD approach to determine supply chain management strategies in the dairy industry

The aim of this study is to identify the crucial logistics requirements and supply chain management (SCM) strategies for the dairy industry. For product or service development, quality function deployment (QFD) is a useful approach to maximize customer satisfaction. The determination of design requirements and supply chain management strategies are important issues during QFD processes for product or service design. For this reason, a fuzzy QFD methodology is proposed in this study to determine these aspects and to improve customer satisfaction. Qualitative information is converted firstly into quantitative parameters, and then this data is combined with other quantitative data to parameterize two multi-objective mathematical programming models. In the first model, the most important logistic requirements for the company are determined based on total technical importance, total cost, total feasibility and total value increment objectives, and in the second model, based on these objectives, appropriate supply chain management strategies are determined. Finally, a case study from the Turkish dairy industry is given to illustrate the proposed approach.     

基于模糊回归的质量屋决策模型

基于带有对称三角形模糊系数的模糊回归及模糊规划理论，提出关联函数及自 相关函数的数学模型，并在系统考虑资源约束影响的基础上，分别建立了基于质量屋的产品 规划精确模型及模糊模型．仿真研究表明，这些模型适合于各种工程设计问题，尤其是在不 确定的、模糊的条件下，能够有效地确定关联函数及自相关函数，帮助开发人员优化顾客需 求的满意水平，在资源约束下使产品的顾客满意度最大．     

An evaluation approach to logistics service using fuzzy theory,quality function development and goal programming

Logistics customer service is an important factor in the success of supply chain management. The aim of this study is to propose a novel approach for customer service management. For the improvement of logistics service operations, the proposed method integrates quality function development (QFD), fuzzy extended analytic hierarchy process (FEAHP), and multi-segment goal programming (MSGP). The advantage of the method includes the consideration of various logistics goals and the flexibility of setting multi-aspiration levels of evaluation criteria.     

Group decision making to better respond customer needs in software development

Quality Function Deployment (QFD) is a well-known planning methodology for translating customer needs into relevant design and production requirements. The intent of applying QFD is to incorporate the voice of the customer into the various phases of the product development cycle for a new product, or a new version of an existing product. The traditional QFD structure requires individuals to express their preferences in a restricted scale without exceptions. In practice, people contributing to the process tend generally to give information about their personal preferences in many different ways, numerically or linguistically, depending on their background. Moreover, collaborative decision-making is not an emphasized issue in QFD even though it requires several people's involvement. In this study, we extend the QFD methodology by introducing a new group decision making approach that takes into account multiple preference formats and fusing different expressions into one uniform group decision by means of fuzzy set theory. An application on software development is supplied to illustrate the approach.     

A new approach to quality function deployment planning with financial consideration

Quality function deployment (QFD) is becoming a widely used customer-oriented approach and tool in product design. Taking into account the financial factors and uncertainties in the product design process, this paper deals with a fuzzy formulation combined with a genetic-based interactive approach to QFD planning. By introducing new concepts of planned degree, actual achieved degree, actual primary costs required and actual planned costs, two types of fuzzy optimisation models are discussed in this paper. These models consider not only the overall customer satisfaction, but also the enterprise satisfaction with the costs committed to the product. With the interactive approach, the best balance between enterprise satisfaction and overall customer satisfaction can be obtained, and the preferred solutions under different business criteria can be achieved through human–computer interaction.Scope and PurposeQuality function deployment (QFD) that originated in Japan in the late 1960s is a concept and mechanism for translating the ‘voice of customer’ into product through various stages of product planning, engineering and manufacturing. It has become a widely used customer-oriented approach to facilitating product design by analysing customer requirements (CRs). Determination of the target levels for the technical attributes (TAs) of a product with a view to achieving a high level of overall customer satisfaction is an important activity in product design and development.Traditional methods for QFD planning are mainly subjective, ad hoc and heuristic. They can hardly achieve global optimisation, and most of these models barely take into consideration the correlation between TAs. Moreover, most of these methods are technically one-sided without considering the design budget. However, the financial factor is also an important factor and should not be neglected in QFD planning. In addition, owing to uncertainties involved in the decision process, these deterministic methods could not formulate and solve it effectively.Taking into consideration the financial factors and uncertainties in the product design process, this paper deals with fuzzy formulation combined with a genetic-based interactive approach to QFD planning. By introducing new concepts of planned degree, actual achieved degree, actual primary costs required and actual planned costs, two types of fuzzy optimisation models are discussed in this paper. These models consider not only the overall customer satisfaction, but also the enterprise satisfaction with the costs committed to the product. With the interactive approach, the best balance between enterprise satisfaction and overall customer satisfaction can be obtained, and the preferred solutions under different business criteria can be achieved through human–computer interaction.