用汽油和甲醇燃油分层拓展HCCI燃烧高负荷的试验研究

在一台单缸HCCI发动机上研究了进气道喷射汽油缸内喷射甲醇形成汽油甲醇燃油分层的HCCI燃烧排放特性,探索了其拓展HCCI燃烧高负荷的潜力。试验结果表明:在汽油HCCI燃烧中喷射甲醇能够有效降低缸内混合气的温度,推迟着火时刻,延长燃烧持续期,从而降低压力升高率和缸内最高燃烧压力,有利于拓展HCCI燃烧高负荷。一定的HCCI负荷工况存在最佳的汽油甲醇比例,且汽油甲醇最佳比例随着负荷的增加不断减小。在最大压力升高率0.5MPa/°CA和较高的指示效率的限制下,自然吸气条件下采用汽油和甲醇燃油分层的HCCI燃烧最高负荷比汽油HCCI燃烧提高了近50%,达到0.62MPa。     

Experimental study of combustion and emission characteristics of ethanol fuelled port injected homogeneous charge compression ignition (HCCI) combustion engine

The homogeneous charge compression ignition (HCCI) is an alternative combustion concept for in reciprocating engines. The HCCI combustion engine offers significant benefits in terms of its high efficiency and ultra low emissions. In this investigation, port injection technique is used for preparing homogeneous charge. The combustion and emission characteristics of a HCCI engine fuelled with ethanol were investigated on a modified two-cylinder, four-stroke engine. The experiment is conducted with varying intake air temperature (120–150 °C) and at different air–fuel ratios, for which stable HCCI combustion is achieved. In-cylinder pressure, heat release analysis and exhaust emission measurements were employed for combustion diagnostics. In this study, effect of intake air temperature on combustion parameters, thermal efficiency, combustion efficiency and emissions in HCCI combustion engine is analyzed and discussed in detail. The experimental results indicate that the air–fuel ratio and intake air temperature have significant effect on the maximum in-cylinder pressure and its position, gas exchange efficiency, thermal efficiency, combustion efficiency, maximum rate of pressure rise and the heat release rate. Results show that for all stable operation points, NO_x emissions are lower than 10 ppm however HC and CO emissions are higher.     

Active fuel design—A way to manage the right fuel for HCCI engines

Homogenous charge compression ignition (HCCI) engines feature high thermal efficiency and ultralow emissions compared to gasoline engines. However, unlike SI engines, HCCI combustion does not have a direct way to trigger the in-cylinder combustion. Therefore, gasoline HCCI combustion is facing challenges in the control of ignition and, combustion, and operational range extension. In this paper, an active fuel design concept was proposed to explore a potential pathway to optimize the HCCI engine combustion and broaden its operational range. The active fuel design concept was realized by real time control of dual-fuel (gasoline and n-heptane) port injection, with exhaust gas recirculation (EGR) rate and intake temperature adjusted. It was found that the cylinderto- cylinder variation in HCCI combustion could be effectively reduced by the optimization in fuel injection proportion, and that the rapid transition process from SI to HCCI could be realized. The active fuel design technology could significantly increase the adaptability of HCCI combustion to increased EGR rate and reduced intake temperature. Active fuel design was shown to broaden the operational HCCI load to 9.3 bar indicated mean effective pressure (IMEP). HCCI operation was used by up to 70% of the SI mode load while reducing fuel consumption and nitrogen oxides emissions. Therefore, the active fuel design technology could manage the right fuel for clean engine combustion, and provide a potential pathway for engine fuel diversification and future engine concept.     

Imaging studies of in-cylinder HCCI combustion

An optically accessed, single cylinder engine operated in homogenous charge compression ignition (HCCI) mode with negative valve overlap (NVO) strategy was used to perform combustion processes diagnostics under premixed conditions corresponding to the low load regime of the HCCI operational envelope. The aforementioned processes analysis was conducted utilizing synchronized simultaneous combustion event crank-angle resolved images, acquired through piston crown window with in-cylinder pressure recording. This investigation was carried out for one-step ignition fuel—standard gasoline, fuel proceeding single-stage ignition process under conditions studied. The initial combustion stage is characterized by a maximum local reaction spreading velocity in the range of 40–55 m/s. The later combustion stage reveals values as high as 140 m/s in case of stoichiometric combustion. The mixture as well as combustion stages effects are pronounced in these observed analytical results.     

Study of low emission homogeneous charge compression ignition (HCCI) engine using combined internal and external exhaust gas recirculation (EGR)

This paper focuses on the effects of internal and cooled external exhaust gas recirculation (EGR) on the combustion and emission performance of diesel fuel homogeneous charge compression ignition (HCCI). The use of fuel injection before the top center (TC) of an exhaust stroke and the negative valve overlap (NVO) to form the homogeneous mixture achieves low NO_x and smoke emissions HCCI. Internal and external EGR are combined to control the combustion. Internal exhaust gas recirculation (IEGR) benefits to form a homogeneous mixture and reduces smoke emission further, but lower the high load limits of HCCI. Cooled external EGR can delay the start of combustion (SOC) effectively, which is very useful for high cetane fuel (diesel) HCCI because these fuels can easily self-ignited, making the SOC earlier. External EGR can avoid the knock combustion of HCCI at high load, which means it can expand the high load limit. HCCI maintains low smoke emission at various EGR rates and various loads compared with a conventional diesel engine because there are no fuel-rich volumes in the cylinder.     

Effects of fuel combination and IVO timing on combustion and emissions of a dual-fuel HCCI combustion engine

This paper experimentally and numerically studied the effects of fuel combination and intake valve opening (IVO) timing on combustion and emissions of an n-heptane and gasoline dual-fuel homogeneous charge compression ignition (HCCI) engine. By changing the gasoline fraction (GF) from 0.1 to 0.5 and the IVO timing from –15°CA ATDC to 35°CA ATDC, the in-cylinder pressure traces, heat release behaviors, and HC and CO emissions were investigated. The results showed that both the increased GF and the retarded IVO timing delay the combustion phasing, lengthen the combustion duration, and decrease the peak heat release rate and the maximum average combustion temperature, whereas the IVO timing has a more obvious influence on combustion than GF. HC and CO emissions are decreased with reduced GF, advanced IVO timing and increased operational load.     

Experimental study of the performances of a modified diesel engine operating in homogeneous charge compression ignition (HCCI) combustion mode versus the original diesel combustion mode

Homogeneous charge compression ignition (HCCI) combustion mode provides very low NO_x and soot emissions; however, it has some challenges associated with hydrocarbon (HC) emissions, fuel consumption, difficult control of start of ignition and bad behaviour to high loads. Cooled exhaust gas recirculation (EGR) is a common way to control in-cylinder NO_x production in diesel and HCCI combustion mode. However EGR has different effects on combustion and emissions, which are difficult to distinguish. This work is intended to characterize an engine that has been modified from the base diesel engine (FL1 906 DEUTZ-DITER) to work in HCCI combustion mode. It shows the experimental results for the modified diesel engine in HCCI combustion mode fueled with commercial diesel fuel compared to the diesel engine mode. An experimental installation, in conjunction with systematic tests to determine the optimum crank angle of fuel injection, has been used to measure the evolution of the cylinder pressure and to get an estimate of the heat release rate from a single-zone numerical model. From these the angle of start of combustion has been obtained. The performances and emissions of HC, CO and the huge reduction of NO_x and smoke emissions of the engine are presented. These results have allowed a deeper analysis of the effects of external EGR on the HCCI operation mode, on some engine design parameters and also on NO_x emission reduction.     

Diesel-like and HCCI-like operation of a truck engine converted to hydrogen

In addition to the traditional spark ignition (SI), premixed, gasoline-like and compression ignition (CI), diffusion, Diesel-like operation of internal combustion engines, premixed, homogeneous charge, compression ignition (HCCI) operation has also been proposed to improve the fuel conversion efficiency and reduce the pollutant formation. To be attractive, the operation in HCCI mode has to be coupled with the other traditional operations, being HCCI in general difficult to be controlled and limited to values of the air-to-fuel equivalence ratio λ within a narrow windows set by the lean burn limits with large λ and the peak pressure limits with small λ. Furthermore, the specific kinetics of hydrogen makes this fuel more difficult than other hydrocarbons to work in an engine operating HCCI without assistance. In a recent paper, the design of a 12.8 L in-line six cylinder turbo charged directly injected heavy duty truck Diesel engine fuelled with hydrogen has been discussed. Conversion of a latest Diesel engine with a novel power turbine has been studied replacing the in-cylinder Diesel injector and glow plug with a hydrogen injector and a jet ignition pre-chamber. The pre-chamber is a small volume accommodating another hydrogen injector and a glow plug being connected to the in-cylinder through calibrated orifices. This design permits to operate the engine in four different modes:

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diffusion with jet ignition M₁ - an injection occurs in the jet ignition pre-chamber before the main chamber fuel is injected and the engine operates therefore Diesel-like;

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mixed diffusion/premixed Diesel/gasoline like M₂ - an injection occurs in the jet ignition pre-chamber after only part of the main chamber fuel is injected and mixed with air;

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premixed with jet ignition M₃ - an injection occurs in the jet ignition pre-chamber after the main chamber fuel is injected and mixed with air and the engine operates gasoline-like;

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premixed without jet ignition M₄ - no injection occurs in the jet ignition pre-chamber and the engine operates HCCI-like.

While only the Diesel-like operation was previously considered full load, all the modes including the operation HCCI-like are considered here over the full range of loads where the power turbine is either connected to the crankshaft or disconnected and the exhaust gases pass through this turbine or bypass the turbine.This paper deals with computational rather than experimental work. Computations are made with the latest predictive HCCI model using detailed kinetics of GT-POWER and the well established correlative Wiebe models for Diesel and gasoline combustion. HCCI-like operation is considered over a range of air-to-fuel equivalence ratio λ much wider than usually considered with other fuels being perhaps even more suitable than hydrogen to this operation thanks to the jet ignition assistance.     

Numerical study of effects of reformed exhaust gas recirculation (REGR) on dimethyl ether HCCI combustion

The effects of reformed exhaust gas recirculation (REGR) on combustion and emissions of dimethyl ether (DME) homogeneous charge compression ignition (HCCI) engines are studied by multi-dimensional CFD coupled with chemical kinetic model. The results show that REGR combing EGR and DME reformed gases (DRG) improves combustion and emissions. REGR can delay ignition time by both EGR and DRG, and makes main combustion closer to top dead center (TDC), which is beneficial to reducing compression negative work and broadening load range of HCCI engines. The interaction of DRG and EGR helps avoid too high pressure rise rate or low power performance when being applied independent of each other. HC, CO and NO_x emissions can be controlled simultaneously by REGR. Both advantages of DRG and EGR are used to decrease the emissions of HCCI engines by REGR, while the disadvantages of high emissions are alleviated when one of them is applied.     

Experimental investigation on the effect of intake air temperature and air–fuel ratio on cycle-to-cycle variations of HCCI combustion and performance parameters

Combustion in HCCI engines is a controlled auto ignition of well-mixed fuel, air and residual gas. Since onset of HCCI combustion depends on the auto ignition of fuel/air mixture, there is no direct control on the start of combustion process. Therefore, HCCI combustion becomes unstable rather easily, especially at lower and higher engine loads. In this study, cycle-to-cycle variations of a HCCI combustion engine fuelled with ethanol were investigated on a modified two-cylinder engine. Port injection technique is used for preparing homogeneous charge for HCCI combustion. The experiments were conducted at varying intake air temperatures and air–fuel ratios at constant engine speed of 1500 rpm and P-θ diagram of 100 consecutive combustion cycles for each test conditions at steady state operation were recorded. Consequently, cycle-to-cycle variations of the main combustion parameters and performance parameters were analyzed. To evaluate the cycle-to-cycle variations of HCCI combustion parameters, coefficient of variation (COV) of every parameter were calculated for every engine operating condition. The critical optimum parameters that can be used to define HCCI operating ranges are ‘maximum rate of pressure rise’ and ‘COV of indicated mean effective pressure (IMEP)’.     

进气增压拓展汽油HCCI发动机高负荷的试验研究

在1台四冲程汽油缸内直喷式发动机上研究了进气增压对HCCI高负荷拓展的影响.试验结果表明,HCCI发动机所能达到的最大IMEP从自然吸气条件下的0.41 MPa升高到增压条件下的0.74MPa.随着增压压力的增大,燃烧持续期明显拉长,燃烧温度大幅度下降,NOx排放大幅度降低.但在高增压低负荷下,由于混合气过稀,HCCI燃烧恶化,CO排放大幅度升高.     

直喷汽油对反应活性控制压燃负荷拓展影响的数值模拟研究

基于三维计算流体力学软件CONVERGE,通过数值模拟的方法,基于不同的燃油总量、直喷汽油量、预混汽油油量和汽柴油喷射时刻等参数,展开了缸内直喷汽油对反应活性控制压燃(RCCI)燃烧模式高负荷拓展影响的研究。结果表明:进气压力及柴油喷射时刻会影响缸内浓度分层进而影响燃烧过程,而汽油喷射时刻影响不明显;在汽油采用进气道结合缸内直喷的混合喷射策略下,增加缸内直喷汽油量可以进一步增强缸内的混合气浓度分层,延长燃烧持续期,降低缸内的最高燃烧压力和压力升高率,实现更低的燃烧温度。仿真计算结果显示:若保证碳烟和NOx排放在限值内且油耗有所降低,可将平均有效指示压力(IMEP)拓展至1.6MPa;将IMEP拓展到1.7MPa后,增加汽油的预混比例并不能提高IMEP,但对排放略有改善,相应的压力升高率和燃烧压力提高。     

基于缸内直喷的甲醇汽油混合燃料HCCI燃烧排放特性研究

在缸内直喷发动机上研究甲醇汽油混合燃料的HCCI燃烧排放特性,分析了其非常规排放的性能。试验中选用汽油、M10(甲醇体积分数10%)、M20(甲醇体积分数20%)3种燃料,并通过FTIR方法测量甲醇及甲醛等非常规排放。研究结果表明:在汽油中添加甲醇可以有效拓展HCCI燃烧的高负荷范围,M20燃料的高负荷范围比汽油提高近9%,指示燃油消耗率比汽油高5%～10%,但指示能量消耗率比汽油低2%～6%。CO、THC、NOx等常规排放随甲醇添加比例的增加而降低,而甲醇和甲醛等非常规排放随甲醇添加比例的增加而增加,并随负荷增高呈先增加后减少的趋势。     

Application of exhaust gas fuel reforming in diesel and homogeneous charge compression ignition (HCCI) engines fuelled with biofuels

This paper documents the application of exhaust gas fuel reforming of two alternative fuels, biodiesel and bioethanol, in internal combustion engines. The exhaust gas fuel reforming process is a method of on-board production of hydrogen-rich gas by catalytic reaction of fuel and engine exhaust gas. The benefits of exhaust gas fuel reforming have been demonstrated by adding simulated reformed gas to a diesel engine fuelled by a mixture of 50% ultra low sulphur diesel (ULSD) and 50% rapeseed methyl ester (RME) as well as to a homogeneous charge compression ignition (HCCI) engine fuelled by bioethanol. In the case of the biodiesel fuelled engine, a reduction of NO_x emissions was achieved without considerable smoke increase. In the case of the bioethanol fuelled HCCI engine, the engine tolerance to exhaust gas recirculation (EGR) was extended and hence the typically high pressure rise rates of HCCI engines, associated with intense combustion noise, were reduced.     

废气再循环和进气加热实现汽油机HCCI燃烧的性能对比

废气再循环和进气加热是实现汽油机HCCI燃烧的两种不同方式,其对HCCI燃烧性能的影响也不同,为此,在同一台汽油机上分别采用废气再循环和进气加热实现HCCI燃烧,并分析了其在HCCI燃烧性能上存在差异的机理.试验结果表明,相对于进气加热,废气再循环的工质比热容高,但由于稀释比较小,使得其工质总热容反而低,从而缸内燃烧温度高.废气再循环HCCI燃烧的未燃HC排放比进气加热的排放值低41%～59%;NOx排放是后者的2～20倍;而CO排放与负荷有关;其燃烧效率比进气加热HCCI的值高0.8%～14%.然而,由于进气加热的PMEP低,缸内工质比热比大,传热损失小,最终使得进气加热HCCI燃烧的ISFC比废气再循环HCCI燃烧的值低6.6%～16.4%.     

Control of homogeneous charge compression ignition combustion in a two-cylinder gasoline direct injection engine with negative valve overlap

Homogeneous charge compression ignition (HCCI) has challenges in ignition timing control, combustion rate control, and operating range extension. In this paper, HCCI combustion was studied in a two-cylinder gasoline direct injection (GDI) engine with negative valve overlap (NVO). A two-stage gasoline direct injection strategy combined with negative valve overlap was used to control mixture formation and combustion. The gasoline engine could be operated in HCCI combustion mode at a speed range of 800–2 200 r/min and load, indicated mean effective pressure (IMEP) range of 0.1–0.53 MPa. The engine fuel consumption is below 240 g/(kW⁻¹·h⁻¹), and the NO _x emission is below 4 × 10⁻⁵ without soot emission. The effect of different injection strategies on HCCI combustion was studied. The experimental results indicated that the coefficient of variation of the engine cycle decreased by using NVO with two-stage direct injection; the ignition timing and combustion rate could be controlled; and the operational range of HCCI combustion could be extended. Translated from J Tsinghua Univ (Sci & Tech), 2006, 46(5): 720–723 [译自: 清华大学学报]     

Experimental study and chemical analysis of n-heptane homogeneous charge compression ignition combustion with port injection of reaction inhibitors

The control of ignition timing in the homogeneous charge compression ignition (HCCI) of n-heptane by port injection of reaction inhibitors was studied in a single-cylinder engine. Four suppression additives, methanol, ethanol, isopropanol, and methyl tert-butyl ether (MTBE), were used in the experiments. The effectiveness of inhibition of HCCI combustion with various additives was compared under the same equivalence ratio of total fuel and partial equivalence ratio of n-heptane. The experimental results show that the suppression effectiveness increases in the order MTBE < isopropanol ? ethanol < methanol. But ethanol is the best additive when the operating ranges, indicated thermal efficiency, and emissions are considered. For ethanol/n-heptane HCCI combustion, partial combustion may be observed when the mole ratio of ethanol to that of total fuel is larger than 0.20; misfires occur when the mole ratio of ethanol to that of total fuel larger than 0.25. Moreover, CO emissions strongly depend on the maximum combustion temperature, while HC emissions are mainly dominated by the mole ratio of ethanol to that of total fuel. To obtain chemical mechanistic informations relevant to the ignition behavior, detailed chemical kinetic analysis was conducted. The simulated results also confirmed the retarding of the ignition timing by ethanol addition. In addition, it can be found from the simulation that HCHO, CO, and C₂H₅OH could not be oxidized completely and are maintained at high levels if the partial combustion or misfire occurs (for example, for leaner fuel/air mixture).     

Characterization of knocking combustion in HCCI DME engine using wavelet packet transform

A diesel engine is modified for homogeneous charge compression ignition (HCCI) combustion with dimethyl ether. With and without knock, in-cylinder pressure is acquired, and in-cylinder temperature, rate of heat release (ROHR), pressure rise rate and pressure rise acceleration obtained. Wavelet packet transform is performed to decompose pressure signal into three layers with subsignals obtained. Three wavelet packet quantifiers for seven subsignals, including mean absolute value of coefficients, wavelet packet energy and entropy, are compared. The three quantifiers are correlated with maximum pressure rise rate and pressure rise acceleration, respectively. The analysis shows that the in-cylinder pressure, temperature and ROHR change smoothly in normal combustion. When combustion gets into knock, they have a steep rise and a strong fluctuation; the ROHR peaks increase for both cool flame and hot flame, and heat release advances, especially for hot flame. The pressure rise rate and pressure rise acceleration fluctuate more violently, and their maximums increase remarkably and advance somewhat. Without knock, mean absolute value of coefficients, wavelet packet energy and entropy for the subsignal 1 are much greater than others. As knock occurs, three wavelet packet quantifiers for seven subsignals increase greatly, and for the subsignal 6 becomes the largest. Wavelet packet quantifiers for seven subsignals should be monitored for knock detection. The correlation coefficient similarly increases first, decreases afterwards and increases again through seven subsignals. Among three wavelet packet quantifiers, mean absolute value of coefficients has the maximum correlation coefficient except for the subsignal 6. Its maximum correlation coefficient appears at subsignal 7, whose frequency band is 8.75–10 kHz.     

进气上止点燃油喷射实现柴油HCCI燃烧的试验研究

提出了采用在进气上止点附近进行燃油喷射,通过内部EGR促进燃油蒸发混合的方法,实现柴油燃料的均质压燃(HCCI),并通过副喷嘴喷射引燃柴油解决HCCI发动机的冷启动困难问题．试验表明该方法有利于在缸内形成均质混合气,在常温进气的情况下就可得到较好的HCCI燃烧效果．同时,还对影响HCCI燃烧的发动机负荷和进气温度进行了研究,认为由这些因素引起的缸内温度变化是影响HCCI燃烧的主要原因。     

在汽油机上实施HCCI的技术策略

均质混合气压燃(HCCI)燃烧方式，是一种克服常规柴油机和汽油机缺点、集常规汽油机和柴油机优点于一体的新概念燃烧。本文分析了汽油机实施HCCI的可行性，介绍了HCCI发动机实用化所面临的问题，提出了双工作模式的折衷方案：在中低负荷工况实施HCCI，而在大负荷工况和冷起动工况恢复常规发动机工作方式。推荐可变压缩比(VCR)方案、可变废气再循环率(EGR)方案、可变排气门关闭时刻方案，以及废气再循环滚流分层充气方案等。为尽快在汽油机上实施HCCI燃烧方式指出了技术方向。