Safe storage of Co2 together with improved oil recovery by Co2-enriched water injection

The 2007 IEA's World Energy Outlook report predicts that the world's energy needs will grow by 55% between 2005 and 2030, with fossil fuels accounting for 84% of this massive projected increase in energy demand. An undesired side effect of burning fossil fuels is carbon dioxide (CO₂) emission which is now widely believed to be responsible for the problem of global warming. Various strategies are being considered for addressing the increase in demand for energy and at the same time developing technologies to make energy greener by reducing CO₂ emissions.One of these strategies is to ‘capture’ produced CO₂ instead of releasing it into the atmosphere. Capturing CO₂ and its injection in oil reservoirs can lead to improved oil recovery as well as CO₂ retention and storage in these reservoirs. The technology is referred to as CCS (carbon capture and storage). Large point sources of CO₂ (e.g., coal-fired power plants) are particularly good candidates for capturing large volumes of CO₂. However, CO₂ capture from power plants is currently very expensive. In addition to high costs of CO₂ capture, the very low pressure of the flue gas (1 atm) and its low CO₂ content (typically 10-15%) contribute to the high cost of CO₂ capture from power plants and the subsequent compression. This makes conventional CO₂ flooding (which requires very large volumes of CO₂) uneconomical in many oil reservoirs around the world which would otherwise be suitable candidates for CO₂ injection. Alternative strategies are therefore needed to utilize smaller sources of CO₂ that are usually available around oil and gas fields and can be captured at lower costs (due to their higher pressure and higher CO₂ concentration).We investigate the potential of carbonated (CO₂-enriched) water injection (CWI) as an injection strategy for improving recovery from oil reservoirs with the added benefit of safe storage of CO₂. The performance of CWI was investigated by conducting high-pressure flow visualization as well as coreflood experiments at reservoir conditions. The results show that CWI significantly improves oil recovery from water flooded porous media. A relatively large fraction of the injected CO₂ was retained (stored) in the porous medium in the form of dissolved CO₂ in water and oil. The results clearly demonstrate the huge potential of CWI as a productive way of utilizing CO₂ for improving oil recovery and safe storage of potentially large cumulative quantities of CO₂.     

Techno-economic evaluation of advanced IGCC lignite coal fuelled power plants with CO2 capture

The techno-economic evaluation of four novel integrated gasification combined cycle (IGCC) power plants fuelled with low rank lignite coal with CO₂ capture facility has been investigated using ECLIPSE process simulator. The performance of the proposed plants was compared with two conventional IGCC plants with and without CO₂ capture. The proposed plants include an advanced CO₂ capturing process based on the Absorption Enhanced Reforming (AER) reaction and the regeneration of sorbent materials avoiding the need for sulphur removal component, shift reactor and/or a high temperature gas cleaning process. The results show that the proposed CO₂ capture plants efficiencies were 18.5–21% higher than the conventional IGCC CO₂ capture plant. For the proposed plants, the CO₂ capture efficiencies were found to be within 95.8–97%. The CO₂ capture efficiency for the conventional IGCC plant was 87.7%. The specific investment costs for the proposed plants were between 1207 and 1479 €/kW_e and 1620 €/kW_e and 1134 €/kW_e for the conventional plants with and without CO₂ capture respectively. Overall the proposed IGCC plants are cleaner, more efficient and produce electricity at cheaper price than the conventional IGCC process.     

Cost of energy analysis of integrated gasification combined cycle (IGCC) power plant with respect to CO2 capture ratio under climate change scenarios

This paper presents the results of the cost of energy (COE) analysis of an integrated gasification combined cycle (IGCC) power plant with respect to CO₂ capture ratio under the climate change scenarios. To obtain process data for a COE analysis, simulation models of IGCC power plants and an IGCC with carbon capture and sequestration (CCS) power plant, developed by the United States Department of Energy (DOE) and National Energy Technology Laboratory (NETL), have been adopted and simulated using Aspen Plus. The concept of 20-year levelized cost of energy (LCOE), and the climate change scenarios suggested by International Energy Agency (IEA) are also adopted to compare the COE of IGCC power plants with respect to CO₂ capture ratio more realistically. Since previous studies did not consider fuel price and CO₂ price changes, the reliability of previous results of LCOE is not good enough to be accepted for an economic comparison of IGCC power plants with respect to CO₂ capture ratio. In this study, LCOEs which consider price changes of fuel and CO₂ with respect to the climate change scenarios are proposed in order to increase the reliability of an economic comparison. And the results of proposed LCOEs of an IGCC without CCS power plant and IGCC with CCS (30%, 50%, 70% and 90% capture-mole basis- of CO₂ in syngas stream) power plants are presented.     

Exergoeconomic and exergoenvironmental evaluation of power plants including CO2 capture

CO₂ capture from power plants, combined with CO₂ storage, is a potential means for limiting the impact of fossil fuel use on the climate. In this paper, three oxy-fuel plants with incorporated CO₂ capture are evaluated from an economic and environmental perspective. The oxy-fuel plants, a plant with chemical looping combustion with near 100% CO₂ capture and two advanced zero emission plants with 100% and 85% CO₂ capture are evaluated and compared to a similarly structured reference plant without CO₂ capture. To complete the comparison, the reference plant is also considered with CO₂ capture incorporating chemical absorption with monoethanolamine. Two exergy-based methods, the exergoeconomic and the exergoenvironmental analyses, are used to determine the cost-related and the environmental impacts of the plants, respectively, and to reveal options for improving their overall effectiveness.For the considered oxy-fuel plants, the investment cost is estimated to be almost double that of the reference plant, mainly due to the equipment used for oxygen production and CO₂ compression. Furthermore, the exergoeconomic analysis reveals an increase in the cost of electricity with respect to the reference plant by more than 20%, with the advanced zero emission plant with 85% CO₂ capture being the most economical choice. On the other hand, a life cycle assessment reveals a decrease in the environmental impact of the plants with CO₂ capture, due to the CO₂ and NO_x emission control. This leads to a reduction in the overall environmental impact of the plants by more than 20% with respect to the reference plant. The most environmentally friendly concept is the plant with chemical looping combustion.     

Optimization of energy usage for fleet‐wide power generating system under carbon mitigation options

This article presents a fleet‐wide model for energy planning that can be used to determine the optimal structure necessary to meet a given CO₂ reduction target while maintaining or enhancing power to the grid. The model incorporates power generation as well as CO₂ emissions from a fleet of generating stations (hydroelectric, fossil fuel, nuclear, and wind). The model is formulated as a mixed integer program and is used to optimize an existing fleet as well as recommend new additional generating stations, carbon capture and storage, and retrofit actions to meet a CO₂ reduction target and electricity demand at a minimum overall cost. The model was applied to the energy supply system operated by Ontario power generation (OPG) for the province of Ontario, Canada. In 2002, OPG operated 79 electricity generating stations; 5 are fueled with coal (with a total of 23 boilers), 1 by natural gas (4 boilers), 3 nuclear, 69 hydroelectric and 1 wind turbine generating a total of 115.8 TWh. No CO₂ capture process existed at any OPG power plant; about 36.7 million tonnes of CO₂ was emitted in 2002, mainly from fossil fuel power plants. Four electricity demand scenarios were considered over a span of 10 years and for each case the size of new power generation capacity with and without capture was obtained. Six supplemental electricity generating technologies have been allowed for: subcritical pulverized coal‐fired (PC), PC with carbon capture (PC+CCS), integrated gasification combined cycle (IGCC), IGCC with carbon capture (IGCC+CCS), natural gas combined cycle (NGCC), and NGCC with carbon capture (NGCC+CCS). The optimization results showed that fuel balancing alone can contribute to the reduction of CO₂ emissions by only 3% and a slight, 1.6%, reduction in the cost of electricity compared to a calculated base case. It was found that a 20% CO₂ reduction at current electricity demand could be achieved by implementing fuel balancing and switching 8 out of 23 coal‐fired boilers to natural gas. However, as demand increases, more coal‐fired boilers needed to be switched to natural gas as well as the building of new NGCC and NGCC+CCS for replacing the aging coal‐fired power plants. To achieve a 40% CO₂ reduction at 1.0% demand growth rate, four new plants (2 NGCC, 2 NGCC+CCS) as well as carbon capture processes needed to be built. If greater than 60% CO₂ reductions are required, NGCC, NGCC+CCS, and IGCC+CCS power plants needed to be put online in addition to carbon capture processes on coal‐fired power plants. The volatility of natural gas prices was found to have a significant impact on the optimal CO₂ mitigation strategy and on the cost of electricity generation. Increasing the natural gas prices resulted in early aggressive CO₂ mitigation strategies especially at higher growth rate demands. © 2009 American Institute of Chemical Engineers AIChE J, 2009     

Visualisation of mechanisms involved in Co2 injection and storage in hydrocarbon reservoirsand water-bearing aquifers

Storage of carbon dioxide (CO₂) in hydrocarbon reservoirs and saline aquifers is considered as one of the promising mitigation strategies to reduce the negative impact of this greenhouse gas. The static and dynamic behaviour of CO₂ in these storage sites which are located at various depths and geographical locations, affects the efficiency of this strategy. Understanding the impact of the conditions of these storage sites on mechanisms involved in CO₂ flow, displacement and trapping is also critical for the purpose of site selection and the design of CO₂ storage projects. In this paper we report the results of a series of CO₂ injection (CO₂I) flow visualisation (micromodel) experiments conducted using high-pressure transparent porous media representing various aquifer and depleted oil reservoirs storage conditions. The impact of pertinent parameters on the interaction between the stored CO₂ and the reservoir fluids were investigated. Both sub-critical and supercritical CO₂ were used to investigate the effect of pressure (depth) of the storage site on CO₂ trapping mechanisms. A faster CO₂ breakthrough (BT) was observed in the micromodel test simulating CO₂I into depleted oil reservoirs, compared to that into aquifers, reducing the sequestration capacity of the depleted oil reservoirs. Compared to the injection of supercritical CO₂, the BT of gaseous CO₂ happened faster, adversely affecting the CO₂ displacement performance. The results of these direct flow visualization experiments significantly improve our understanding of the complex mechanisms and interactions involved in CO₂I and storage in geological formations. This knowledge is essential for identifying storage conditions that would lead to maximising CO₂ storage capacity, for better understanding the ultimate fate of the stored CO₂ and the storage safety.     

Cover Chem. Eng. Technol. 2/2015

CO₂ Capture in a Bubble‐Column Scrubber Bubble columns are widely used in industry, such as on operations of reaction, fermentation, crystallization, desorption, and absorption. They can be operated in batch, continuously, or in semi‐batch, as well as in two or three phases. With the advantages of easy operation, simple structure, high mass transfer efficiency, high absorption factor, and low energy consumption, bubble columns have attracted wide attention in the industry. In recent years, as the carbon dioxide capture, storage, and regeneration are urgent issues, CCS and CCU have been used as the key point to solve greenhouse effect. This plays a great role in CO₂ capture and storage in thermal power plants, in which the CCS capture and regeneration account for 70 % of the power generation cost. How to achieve effective capture and regeneration has become a topical subject in the energy saving and carbon reduction. Among various technologies of CO₂ capture, absorption is the most mature, and MEA is used most widely. Although the capture of acid gases is still dominated by filling towers, many recent studies have confirmed the advantages of bubble towers that prevail over filling towers or other appliances. Thus, bubble columns have been adopted as the absorber and MEA as the absorbent for the new attempt of CO₂ capture. The operation variables include CO₂ concentration, pH, temperature, air flow rate, available gas‐liquid flow rate ratio, absorption efficiency, absorption velocity, overall mass transfer coefficient, and absorption factor, which are the important parameters for the design and operation of absorber. This study adopts the Taguchi experiment design to obtain the priority of parameter type and the optimal parameters of bubble towers for CO₂ capture, so as to achieve energy saving and carbon reduction. DOI: 10.1002/ceat.201400240 CO₂ Capture Using Monoethanolamine in a Bubble‐Column Scrubber Pao‐Chi Chen*, Yi Xin Luo, Pao Wein Cai Chem. Eng. Technol. 2015 , 38 (2), 274–282.     

聚乙二醇二甲醚抑制脱碳吸收剂中氨逃逸的实验及原理分析

CO₂作为主要的温室气体,其减排问题引起全球范围的广泛关注,开展适合我国国情的燃煤电厂CO₂减排技术研究至关重要。氨法脱除电厂烟气中CO₂具有低成本、高脱除效率等特点,但该技术面临的一个很大问题是氨的逃逸。针对氨法脱碳过程中氨逃逸问题展开实验研究,采用鼓泡吸收反应器研究了聚乙二醇二甲醚（NHD）对氨逃逸的抑制效果以及氨水和NHD浓度对氨逃逸的影响,并分析了NHD抑制氨逃逸的机理。结果表明,NHD对氨逃逸具有一定的抑制作用,同时在一定程度上提高了脱碳效率。添加5%NHD后,氨逃逸量降低24.86%,CO₂的脱除效率增加10%左右。研究结果对进一步开展氨法捕集CO₂研究有较大的参考价值。     

Integration of a chemical process model in a power plant modelling tool for the simulation of an amine based CO2 scrubber

Post-combustion is considered among the different options for CO₂ capture as the most mature available technology. All major components of the CO₂ absorption/desorption process are commercially available but at a smaller scale, and they are not integrated and optimized for the application in power plants. Therefore, it is still to be demonstrated that this process is a viable option for the capture of CO₂ at power plants. The amine scrubbing process with standard solvents is highly energy demanding due to solvent regeneration and CO₂ compression. This is a significant energy sink for the power plant and efficiency can be reduced up to 16%-points. In order to minimise the energy penalty, complete integration and optimization of the capture and the power plant processes are necessary.Simulations of the power plant cycle and the amine scrubbing system have been performed with specialized software. The results of the integration are discussed.     

Initial evaluation of the impact of post-combustion capture of carbon dioxide on supercritical pulverised coal power plant part load performance

Pulverised coal-fired plants often play an important role in electricity grids as mid-merit plants that can operate flexibly in response to changes in supply and demand. As a consequence, these plants are required to operate over a wide output range. This paper presents an initial evaluation of some potential impacts of adding post-combustion CO₂ capture on the part load performance of pulverised coal-fired plants. Preliminary results for ideal cases analysed using a simple high-level model indicate that post-combustion CO₂ capture could increase the options available to power plant operators. In particular, solvent storage could allow higher effective plant load factors to be achieved to assist with capital recovery while still permitting flexible operation for grid support. A number of areas for more detailed analysis are identified.     

Partial O2-fired coal power plant with post-combustion CO2 capture: A retrofitting option for CO2 capture ready plants

In the work presented in this paper, an alternative process concept that can be applied as retrofitting option in coal-fired power plants for CO₂ capture is examined. The proposed concept is based on the combination of two fundamental CO₂ capture technologies, the partial oxyfuel mode in the furnace and the post-combustion solvent scrubbing. A 330 MW_el Greek lignite-fired power plant and a typical 600 MW_el hard coal plant have been examined for the process simulations. In a retrofit application of the ECO-Scrub technology, the existing power plant modifications are dominated by techno-economic restrictions regarding the boiler and the steam turbine islands. Heat integration from processes (air separation, CO₂ compression and purification and the flue gas treatment) can result in reduced energy and efficiency penalties. In the context of this work, heat integration options are illustrated and main results from thermodynamic simulations dealing with the most important features of the power plant with CO₂ capture are presented for both reference and retrofit case, providing a comparative view on the power plant net efficiency and energy consumptions for CO₂ capture. The operational characteristics as well as the main figures and diagrams of the plant’s heat balances are included.     

Research on mechanism of ammonia escaping and control in the process of CO2 capture using ammonia solution

As CO₂ is the major greenhouse gas, reducing its emission has become an attentive problem in the whole world. It is very important to develop CO₂ capture technology for coal-fired power plants. Using ammonia solution to absorb CO₂ from the flue gas, which is expected to have advantages of low cost, high efficiency and high absorption load, has become an emerging, hot research area in recent years. However, this technology faces a troublesome problem of ammonia escape. This paper analyzes the mechanism of escaping ammonia; it is also shown the main existing methods to control the escape of ammonia. By comparison, it is concluded that controlling the source of ammonia is feasible. It is also shown that adding some organic additives can inhibit the escape of ammonia and enhance the CO₂ removal to some extent at the same time.     

Large‐scale optimization strategies for pressure swing adsorption cycle synthesis

Pressure swing adsorption (PSA) is an efficient method for gas separation and is a potential candidate for carbon dioxide (CO₂) capture from power plants. However, few PSA cycles have been designed for this purpose; the optimal design and operation of PSA cycles for CO₂ capture, as well as other systems, remains a very challenging task. In this study, we present a systematic optimization‐based formulation for the synthesis and design of novel PSA cycles for CO₂ capture in IGCC power plants, which can simultaneously produce hydrogen (H₂) and CO₂ at high purity and high recovery. Here, we apply a superstructure‐based approach to simultaneously determine optimal cycle configurations and design parameters for PSA units. This approach combines automatic differentiation, efficient ODE solvers for the state and sensitivity equations of the PSA model, and state of the art nonlinear programming solvers. Three optimization models are proposed, and two PSA case studies are considered. The first case study considers a binary separation of H₂ and CO₂ at high purity, where specific energy is minimized, whereas the second case study considers a larger five component separation. © 2012 American Institute of Chemical Engineers AIChE J, 58: 3777–3791, 2012     

Post-combustion CO2 capture with chemical absorption: A state-of-the-art review

Global concentration of CO₂ in the atmosphere is increasing rapidly. CO₂ emissions have an impact on global climate change. Effective CO₂ emission abatement strategies such as Carbon Capture and Storage (CCS) are required to combat this trend. There are three major approaches for CCS: post-combustion capture, pre-combustion capture and oxyfuel process. Post-combustion capture offers some advantages as existing combustion technologies can still be used without radical changes on them. This makes post-combustion capture easier to implement as a retrofit option (to existing power plants) compared to the other two approaches. Therefore, post-combustion capture is probably the first technology that will be deployed. This paper aims to provide a state-of-the-art assessment of the research work carried out so far in post-combustion capture with chemical absorption. The technology will be introduced first, followed by required preparation of flue gas from power plants to use this technology. The important research programmes worldwide and the experimental studies based on pilot plants will be reviewed. This is followed by an overview of various studies based on modelling and simulation. Then the focus is turned to review development of different solvents and process intensification. Based on these, we try to predict challenges and potential new developments from different aspects such as new solvents, pilot plants, process heat integration (to improve efficiency), modelling and simulation, process intensification and government policy impact.     

The multi-period optimisation of an amine-based CO2 capture process integrated with a super-critical coal-fired power station for flexible operation

In this work, we present a model of a super-critical coal-fired power plant integrated with an amine-based CO₂ capture process. We use this model to solve a multi-period dynamic optimisation problem aimed at decoupling the operation of the power plant from the efficiency penalty imposed by the CO₂ capture plant, thus providing the power plant sufficient flexibility to exploit price variation within an electricity market. We evaluate four distinct scenarios: load following, solvent storage, exhaust gas by-pass and time-varying solvent regeneration. The objective is to maximise the decarbonised power plant's short run marginal cost profitability. It is found that while the solvent storage option provides a marginal improvement of 4% in comparison to the load following scenario, the exhaust gas bypass scenario results in a profit reduction of 17% whereas the time-varying solvent regeneration option increases the profitability of the power plant by 16% in comparison to the reference scenario.     

Comparative assessment of sub-critical versus advanced super-critical oxyfuel fired PF boilers with CO2 sequestration facilities

This work focuses on the techno-economic assessment of bituminous coal fired sub- and super-critical pulverised fuel boilers from an oxyfuel based CO₂ capture point of view. At the initial stage, two conventional power plants with a nominal power output of above 600 MWe based on the above steam cycles are designed, simulated and optimised. Built upon these technologies, CO₂ capture facilities are incorporated within the base plants resulting in a nominal power output of 500 MWe. In this manner, some sensible heat generated in the air separation unit and the CO₂ capture train can be redirected to the steam cycle resulting in a higher plant efficiency. The simulation results of conventional sub- and super-critical plants are compared with their CO₂ capture counterparts to disclose the effect of sequestration on the overall system performance attributes. This systematic approach allows the investigation of the effects of the CO₂ capture on both cycles. In the literature, super-critical plants are often considered for a CO₂ capture option. These, however, are not based on a systematic evaluation of these technologies and concentrate mainly on one or two key features. In this work several techno-economic plant attributes such as the fuel consumptions, the utility usages, the plant performance parameters as well as the specific CO₂ generation and capture rates are calculated and weighed against each other. Finally, an economic evaluation of the system is conducted along with sensitivity analyses in connection with some key features such as discounted cash flow rates, capital investments and plant efficiencies as well as fuel and operating costs.     

Impact of liquid absorption process development on the costs of post-combustion capture in Australian coal-fired power stations

Australian power generators produce approximately 170 TWh per annum of electricity using black and brown coals that accounts for 170 Mtonne of CO₂ emissions per annum or over 40% of anthropogenic CO₂ emissions in Australia. This paper describes the results of a techno-economic evaluation of liquid absorption based post-combustion capture (PCC) processes for both existing and new pulverised coal-fired power stations in Australia. The overall process designs incorporate both the case with continuous capture and the case with the flexibility to switch a CO₂ capture plant on or off depending upon the demand and market price for electricity, and addresses the impact of the presently limited emission controls on the process cost. The techno-economic evaluation includes both air and water cooled power and CO₂ capture plants, resulting in cost of power generation for the situations without and with PCC. Whilst existing power plants in Australia are all water cooled sub-critical designs, the new power plants are deemed to range from supercritical single reheat to ultra-supercritical double reheat designs, with a preference for air-cooling. The process evaluation also includes a detailed sensitivity analysis of the thermodynamic properties of liquid absorbent for CO₂ on the overall costs. The results show that for a meaningful decrease in the efficiency and cost penalties associated with the post combustion CO₂ capture, a novel liquid sorbent will need to have heat of absorption/desorption, sensible heat and heat of vaporisation around 50% less in comparison with 30% (w/w) aqueous MEA solvent. It also shows that the impact of the capital costs of PCC processes is quite large on the added cost of generation. The results can be used to prioritise PCC research in an Australian context.     

Reduction of Greenhouse Gas Emissions from Gas,Oil, and Coal Power Plants in Pakistan by Carbon Capture and Storage (CCS): A Review

The production of energy in Pakistan as a developing country mainly depends on consumption of fossil fuels, which are the main sources of greenhouse gas (GHG) emissions. These emissions can be mitigated by implementing carbon capture and storage (CCS) in running plants. An overview of the current and future potentials of Pakistan for CCS is provided, indicating a great potential for this technology to capture CO₂ emissions. The amine CO₂ capture process as the most mature procedure is currently applied in many oil and gas companies in Pakistan, which can be employed to capture CO₂ from other industries as well. Pakistan has a great CO₂ storage potential in oil, gas, and coal fields and in saline aquifer as well as significant resources of Mg and Ca silicates suitable as feedstock in the carbon mineralization process. For further development and implementation of CCS technologies in Pakistan, economic and policy barriers as the main obstacles should be alleviated.     

Carbon capture from stationary power generation sources: A review of the current status of the technologies

The world will need greatly increased energy supply in the future for sustained economic growth, but the related CO₂ emissions and the resulting climate changes are becoming major concerns. CO₂ is one of the most important greenhouse gases that is said to be responsible for approximately 60% of the global warming. Along with improvement of energy efficiency and increased use of renewable energy sources, carbon capture and sequestration (CCS) is expected to play a major role in curbing the greenhouse gas emissions on a global scale. This article reviews the various options and technologies for CO₂ capture, specifically for stationary power generation sources. Many options exist for carbon dioxide capture from such sources, which vary with power plant types, and include post-combustion capture, pre-combustion capture, oxy fuel combustion capture, and chemical looping combustion capture. Various carbon dioxide separation technologies can be utilized with these options, such as chemical absorption, physical absorption, adsorption, and membrane separation. Most of these capture technologies are still at early stages of development. Recent progress and remaining challenges for the various CO₂ capture options and technologies are reviewed in terms of capacity, selectivity, stability, energy requirements, etc. Hybrid and modified systems hold huge future potentials, but significant progress is required in materials synthesis and stability, and implementations of these systems on demonstration plants are needed. Improvements and progress made through applications of process systems engineering concepts and tools are highlighted and current gaps in the knowledge are also mentioned. Finally, some recommendations are made for future research directions.