Catalytic purification of flue gas from civil-used stove

Effects of the method of burning and addition of catalysts in the chimney of civil-used stove on emission of air pollutants were studied. Alumina-supported copper and manganese oxides and palladium catalysts were used to purify the flue gas emitted from the civil-used stoves. The results show that, in upper burning case, both Cu–Mn–O/Al₂O₃ and Pd/CuO/Al₂O₃ catalysts can decrease the ratio of CO/CO₂ to <0.01, and remove SO₂ and volatile organic chemicals (VOC) from the flue gas to some extent. Deactivation of the catalyst results from the accumulation of sulfate groups on catalyst support. The life of the catalyst can be extended by adding a honeycomb of lime before the catalyst.     

Hydrogen production by oxidative methanol reforming on Pd/ZnO: Catalyst preparation and supporting materials

Pd and Pd–Zn alloy were supported on various supporting materials using impregnation, co-precipitation and microemulsion methods, and their catalytic performances in oxidative methanol reforming (OMR) were investigated. Pd/ZnO exhibited much higher selectivity than either Pd/Al₂O₃ or Pd/ZrO₂ in the OMR for hydrogen production. This was attributed to the presence of Pd–Zn alloy on the ZnO support. Elemental Pd on Al₂O₃ or ZrO₂ promotes methanol decomposition reaction and increases CO formation. Using a microemulsion method, a highly selective Pd/ZnO can be obtained with much lower Pd loading than that in samples prepared by co-precipitation. Modification of Al₂O₃ with ZnO produced a ZnAl₂O₄ phase, which was found to be a good support for the Pd/ZnO catalyst. Highly active and selective Pd/ZnO/ZnAl₂O₄ catalysts for the OMR reaction, containing much lower Pd loadings have been developed by impregnation of the supports with an aqueous solution of Pd(NO₃)₂ + Zn(NO₃)₂.     

Effect of pH in a sol–gel synthesis on the physicochemical properties of Pd–alumina three-way catalyst

The effect of pH during sol–gel synthesis on the structural and physicochemical properties of a Pd–Al₂O₃ three-way catalyst (TWC) prepared by the sol–gel method was investigated by using BET, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM) and solid state ²⁷Al MAS NMR. The Pd–Al₂O₃ catalyst prepared at pH=10 (Pd–Al₂O₃–B) showed a high activity in three-way catalytic reaction, a high dispersion of Pd, and large surface area and pore volume. A basic condition (pH=10) in the sol–gel process was essential for the preparation of highly dispersed palladium clusters on alumina gel. The formation of highly stable palladium oxide species in Pd–Al₂O₃–B that were not completely reduced at 423 K was ascribed to the strong interaction between Pd and oxygen in alumina texture, resulting in the formation of –Al–O–Pd bond.     

Ion-exchanged pillared clays for selective catalytic reduction of NO by ethylene in the presence of oxygen

Ion-exchanged pillared clays (PILCs) were studied as catalysts for selective catalytic reduction (SCR) of NO by ethylene. Three most important pillared clays, Al₂O₃-PILC (or Al-PILC), ZrO₂-PILC (or Zr-PILC) and TiO₂-PILC (or Ti-PILC), were synthesized. Cation exchanges were performed to prepare the following catalysts: Cu–Ti-PILC, Cu–Al-PILC, Cu–Zr-PILC, Cu–Al–Laponite, Fe–Ti-PILC, Ce–Ti-PILC, Ce–Ti-PILC, Co–Ti-PILC, Ag–Ti-PILC and Ga–Ti-PILC. Cu–Ti-PILC showed the highest activities at temperatures below 370°C, while Cu–Al-PILC was most active at above 370°C, and both catalysts were substantially more active than Cu-ZSM-5. No detectable N₂O was formed by all of these catalysts. H₂O and SO₂ only slightly deactivated the SCR activity of Cu–Ti-PILC, whereas severe deactivation was observed for Cu-ZSM-5. The catalytic activity of Cu–Ti-PILC was found to depend on the method and amount of copper loading. The catalytic activity increased with copper content until it reached 245% ion-exchange. The doping of 0.5 wt% Ce₂O₃ on Cu–Ti-PILC increased the activities from 10% to 30% while 1.0 wt% of Ce₂O₃ decreased the activity of Cu–Ti-PILC due to pore plugging. Cu–Ti-PILC was found to be an excellent catalyst for NO SCR by NH₃, but inactive when CH₄ was used as the reducing agent. Subjecting the Cu–Ti-PILC catalyst to 5% H₂0 and 50 ppm SO₂ at 700°C for 2 h only slightly decreased its activity. TPR results showed that the overexchanged (245%) PILC sample contained Cu²⁺, Cu⁺ and CuO. The TPR temperatures for the Cu–Ti-PILC were substantially lower than that for Cu-ZSM-5, indicating easier redox on the PILC catalyst and hence higher SCR activity.     

Promotion of palladium-based catalysts on metal monolith for partial oxidation of methane to syngas

Four different modifications of alumina were prepared for use as the support for a Pd catalyst used for the partial oxidation of methane to syngas. The catalysts were washcoated on a metallic monolith in order to determine their activities at high gas flow rates. Compared with the Pd/Al₂O₃ catalyst, enhanced partial oxidation activities were observed with the Pd/CeO₂/Al₂O₃, Pd/CeO₂/BaO/Al₂O₃ and Pd/CeO₂/BaO/SrO/Al₂O₃ catalysts. The palladium particles were better dispersed in the presence of CeO₂ and SrO. Adding BaO, CeO₂ and BaO–CeO₂ to γ-Al₂O₃ prevented the transformation of the alumina phase during the 3-day aging process at 1000 °C, providing the support with some level of thermal stability. The addition of small amounts of SrO to the CeO₂/BaO/Al₂O₃ support enhanced the thermal stability of the Pd particles and minimized their sintering. The triply promoted Pd catalyst studied in this work was effective in carrying out partial oxidation at high temperatures, with BaO and CeO₂ promoting the thermal stability of the support, CeO₂ and SrO dispersing the Pd particles and SrO anchoring the Pd particles strongly to the support. The composition of the catalyst which gave both the highest partial oxidation activity and the best thermal stability was Pd(2)/CeO₂(23)/BaO(11)/SrO(0.8)/Al₂O₃.     

Pd–Ce interactions and adsorption properties of palladium: CO and NO TPD studies over Pd–Ce/Al2O3 catalysts

We have examined the adsorption of CO and NO on powder Pd/Al₂O₃, Pd–Ce/Al₂O₃ and CeO₂/Al₂O₃ catalysts, using temperature-programmed desorption (TPD). For CO adsorption on oxidized and pre-reduced Pd–Ce/Al₂O₃ TPD profiles are identical to those observed for Pd/Al₂O₃, suggesting that interactions between ceria and Pd have a negligible effect on the adsorption properties of CO. It does, however, affect the oxidation state of the palladium particles. For NO, there are differences between Pd/Al₂O₃ and Pd–Ce/Al₂O₃. On oxidized catalysts, Pd/Al₂O₃ is more efficient for NO dissociation. However, pre-reduction increases the amount of NO that can adsorb on Pd–Ce/Al₂O₃ and react to N₂O and N₂. In comparison with Pd/Al₂O₃, reduced Pd–Ce/Al₂O₃catalysts dissociate NO at relatively high temperatures but they are more reactive and favor N₂ over N₂O.     

The nature of metal oxide on adsorptive and catalytic properties of Pd/MeOx/Al2O3 catalysts

The role of ceria, niobium and molybdenum oxides on the promotion of the NO reduction by CO was studied. A bifunctional mechanism was discussed as a function of both the nature of interaction between metal oxide and palladium and the redox properties of each metal oxide.

The NO dissociation was better on the Pd/MoO₃/Al₂O₃ catalyst than on the Pd/CeO₂/Al₂O₃ and Pd/Nb₂O₅/Al₂O₃ catalysts. The explanation for the very high N₂ production on Pd–Mo catalyst during the TPD analysis may be attributed to the NO+Me^δ+ stoichiometric reaction.

The promoting effect of a reducible oxide for the NO+CO reaction at low temperature can be ascribed mainly to its easiness for a redox interchange and its interaction with the noble metal particles. This would increase the surface redox ability and favor the dynamic equilibrium needed for high N₂ selectivity.     

CuO含量对Pd/Al2O3催化剂乙醇氧化性能的影响

采用浸渍法制备了一系列具有不同CuO含量的Pd-CuO/Al₂O₃催化剂，并将其用于乙醇氧化反应，其结构与性质通过XRD、H₂-TPR和NH₃-TPD等手段进行分析。结果发现，催化剂的活性并不是随着CuO含量的增加而增强，Pd-1.0%CuO/Al₂O₃催化剂表现出最佳的活性，其点火温度和完全转化温度比Pd/Al₂O₃催化剂至少降低了50℃。与Pd/Al₂O₃催化剂相比，含CuO催化剂增强的衍射峰强度以及氢化钯分解峰的消失，说明Pd-Cu合金结构的形成有利于Pd、Cu物种之间的协同作用。对于Pd-1.0%CuO/Al₂O₃催化剂来说，还原峰向低温的移动以及还原峰面积的增大说明该催化剂上氧化性物质更易被还原且数量在增加，这对于氧化反应是十分有利的，新出现的还原峰表示Pd、Cu的相互作用生成了新物种。NH₃-TPD结果中更高含量的低温酸有利于高活性，而且新出现的脱附峰说明形成了新的酸性位点。     

ZnO诱导的Pd/Al2O3@ZIF-8核壳催化剂制备及其催化性能

利用同源氧化锌有利于ZIF-8结构的成核生长原理,采用粒径为1~2 mm 的负载型Pd/Al₂O₃微球作为核、ZIF-8膜作为外壳,ZnO诱导生长制备了Pd/Al₂O₃@ZIF-8核壳催化剂,用XRD、EDX、SEM、ICP等分析手段对其结构进行了表征,并采用不同大小分子烯烃加氢反应对其壳层连续完整性进行了性能测试。结果表明,Pd/Al₂O₃微球表面预先引入的ZnO纳米粒子层对外层连续ZIF-8膜壳层的形成,起到了很好的成核生长点和连接点的作用,诱导合成了连续完整的ZIF-8膜包覆的Pd/Al₂O₃@ZIF-8核壳结构材料,ZIF-8膜层的厚度可通过ZIF-8合成的次数进行调变。该Pd/Al₂O₃@ZIF-8核壳催化剂对不同分子大小的烯烃加氢反应表现出明显的筛分选择性,并对外加苯并噻唑作为毒物分子的反应体系具有良好的抗中毒性能和防催化活性金属Pd组分流失的功能。     

助剂Ba对Pd/Al_2O_3和Pt/Al_2O_3催化剂的C1-C3烷烃催化燃烧性能的影响

通过浸渍法制备了Al_2O_3负载的Pd和Pt催化剂,考察催化剂的甲烷、乙烷和丙烷催化燃烧活性,以及助剂Ba对催化性能的影响。对于Pd/Al_2O_3催化剂,加入Ba使活性物种PdO颗粒变大和还原温度升高,形成更稳定的PdO活性物种,是Pd-Ba/Al_2O_3催化剂活性提升的主要原因。对于Pt/Al_2O_3催化剂,加入Ba助剂使活性物种Pt0含量降低,PtO_x与Al_2O_3载体相互作用增强,使PtO_x物种更难被还原为Pt~0,导致Pt-Ba/Al_2O_3催化剂活性降低。Pd和Pt催化剂催化烷烃氧化反应活性规律一致:丙烷乙烷甲烷。Pd/Al_2O_3催化剂有利于C—H键活化,Pt/Al_2O_3催化剂有利于C—C键活化。Pt/Al_2O_3催化剂对C1-C3烷烃氧化活性的差别明显大于Pd/Al_2O_3催化剂。Pt/Al_2O_3催化剂对碳比例高的烷烃活性更高。     

Alumina supported cobalt–palladium catalysts for the reduction of NO by methane in stationary sources

In order to improve a “Three Function Catalysts Model”, the present paper deals with alumina based catalysts containing cobalt and palladium for the NO reduction by methane.

The deNO_x temperature window was estimated by adsorption and subsequent desorption of NO in lean conditions. Two NO_x desorption peaks were detected for both catalysts. For Pd(0.63)Co(0.58)/Al₂O₃, the two desorption peaks appeared at 205 and 423 °C, whereas for Pd(0.14)Co(0.57)/Al₂O₃, the maxima desorption temperature peaks were at 205 and 487 °C. In addition, NO oxidation was also studied to evaluate the catalyst first function. It was found that, the oxidation begins on Co–Pd/Al₂O₃ around 250 °C. On Pd(0.63)Co(0.58)/Al₂O₃, 8% of deNO_x were found in the range of the second NO_x desorption peak temperature (410 °C). During TPSR, C_xH_yO_z species such as formaldehyde were detected. These oxygenate species are the reactive intermediate for deNO_x by methane.     

Hydrogenation of carbon dioxide to methanol over palladium-promoted Cu/ZnO/A12O3 catalysts

The effect of Pd on a Cu/ZnO/A1₂O₃ catalyst for methanol synthesis from CO₂/H₂ has been investigated. Activities of impregnated catalysts and physical mixtures were studied in an internal recycle reactor under 5 MPa, 250°C and a range of conversions. In all cases, the promotion of methanol production was greater at higher flow rates (lower conversions). The promotion achieved by use of Pd/A1₂O₃+ Cu/ZnO/Al₂O₃ physical mixtures was found to increase with Pd content. Greater promotion was observed over the Pd impregnated Cu/ZnO/Al₂O₃ catalysts, although this was insensitive to the particular Pd loadings used. The results are consistent with the proposal that hydrogen spillover is responsible for the observed promotion. The effectiveness of Pd as a promoter for the reduction of CuO in the catalysts was studied by TPR and was found to be related to the level of promotion in methanol production.     

Comparison of catalytic activity and selectivity of Pd/(OSC + Al2O3) and (Pd + OSC)/Al2O3 catalysts

The effect of the Pd addition method into the fresh Pd/(OSC + Al₂O₃) and (Pd + OSC)/Al₂O₃ catalysts (OSC material = Ce_xZr_1−xO₂ mixed oxides) was investigated in this study. The CO + NO and CO + NO + O₂ model reactions were studied over fresh and aged catalysts. The differences in the fresh catalysts were insignificant compared to the aged catalysts. During the CO + NO reaction, only small differences were observed in the behaviour of the fresh catalysts. The light-off temperature of CO was about 20 °C lower for the fresh Pd/(OSC + Al₂O₃) catalyst than for the fresh (Pd + OSC)/Al₂O₃ catalyst during the CO + NO + O₂ reaction. For the aged catalysts lower NO reduction and CO oxidation activities were observed, as expected. Pd on OSC-containing alumina was more active than Pd on OSC material after the agings. The activity decline is due to a decrease in the number of active sites on the surface, which was observed as a larger Pd particle size for aged catalysts than for fresh catalysts. In addition, the oxygen storage capacity of the aged Pd/(OSC + Al₂O₃) catalyst was higher than that of the (Pd + OSC)/Al₂O₃ catalyst.     

Oxidation of methane over Pd/mixed oxides for catalytic combustion

Palladium catalysts supported on mixed oxides (Pd/Al₂O₃–MO_x; M=Co, Cr, Cu, Fe, Mn, and Ni) were investigated for the low-temperature catalytic combustion of methane. Although the surface area decreased with increasing NiO in Pd/mAl₂O₃–nNiO, Pd/Al₂O₃–36NiO demonstrated an excellent activity due to the small particle size of palladium. Also, the catalytic activity strongly depended on the composition of the support. Temperature-programmed desorption of oxygen revealed that the catalytic activity in the low-temperature region depends on the adsorption state of oxygen on palladium. The activity was enhanced when the amount of adsorbed oxygen increased. In-situ XRD analysis indicated that the PdO phase was thermally stabilized on Pd/Al₂O₃–36NiO.     

Oxides of copper, ceria promoted copper, manganese and copper manganese on Al2O3 for the combustion of CO, ethyl acetate and ethanol

Combustion of CO, ethyl acetate and ethanol was studied over CuO_x/Al₂O₃, CuO_x–CeO₂/Al₂O₃, CuMn₂O₄/Al₂O₃ and Mn₂O₃/Al₂O₃ catalysts. It was found that modification of the alumina with ceria before subsequent copper oxide deposition increases the activity for combustion of CO substantially, but the effect of ceria was small on the combustion of ethyl acetate and ethanol. The activity increases with the CuO_x loading until crystalline CuO particles are formed, which contribute little to the total active surface. The CuO_x–CeO₂/Al₂O₃ catalyst is more active than the CuMn₂O₄/Al₂O₃ catalyst for the oxidation of CO but the CuMn₂O₄/Al₂O₃ catalyst is more active for the combustion of ethyl acetate and ethanol.

Thermal ageing and water vapour in the feed caused a modest decrease in activity and did not affect the CuO_x–CeO₂/Al₂O₃ and CuMn₂O₄/Al₂O₃ catalysts differently. In addition, no difference in intermediates formed over the two catalysts was observed.

Characterisation with XRD, FT-Raman and TPR indicates that the copper oxide is present as a copper aluminate surface phase on alumina at low loading. At high loading, bulk CuO crystallites are present as well. Modification of the alumina with ceria before the copper oxide deposition gives well dispersed copper oxide species and bulk CuO crystallites associated to the ceria, in addition to the two copper oxide species on the bare alumina. The distribution of copper species depends on the ceria and copper oxide loading. The alumina supported copper manganese oxide and manganese oxide catalysts consist mainly of crystalline CuMn₂O₄ and Mn₂O₃, respectively, on Al₂O₃.     

Application of Ce0.33Zr0.63Pr0.04O2-supported noble metal catalysts in the catalytic wet air oxidation of 2-chlorophenol: Influence of the reaction conditions

In this work, different procedures, namely carbonate coprecipitation and modified solid–solid diffusion, were used to prepare hexaaluminate samples, unsupported or supported onto θ-Al₂O₃. These samples were used as catalyst for the methane total oxidation as synthesized or after impregnation of 1 wt% Pd. It was observed that the modified solid–solid diffusion procedure is an efficient method to obtain the hexaaluminate structure. At a theoretical ratio x of hexaaluminate onto Al₂O₃ less than 0.6 (xLa_0.2Sr_0.3Ba_0.5MnAl₁₁O₁₉ + (1−x)·Al₂O₃, with x = 0.25, 0.60), samples with high specific surface area and θ-Al₂O₃ structure are then obtained. Large differences in catalytic activity can be observed among the series of sample synthesized. All the pure oxide samples (i.e. without palladium) present low catalytic activity for methane total oxidation compared to a reference Pd/Al₂O₃ catalyst. The highest activity was obtained for the samples presenting a θ-Al₂O₃ structure (with x = 0.60) and a high surface area. Impregnation of 1 wt% palladium resulted in an increase in catalytic activity, for all the solids synthesized in this work. Even if the lowest light-off temperature was obtained on the reference sample, similar methane conversions at high temperature (700 °C) were obtained on the stabilized θ-Al₂O₃ solids (x = 0.25, 0.60). Moreover, the reference sample is found to strongly deactivate with reaction time at the temperature of test (700 °C), due to a progressive reduction of the PdO_x active phase into the less active Pd° phase, whereas excellent stabilities in reaction were obtained on the pure and palladium-doped hexaaluminate and supported θ-Al₂O₃ samples. This clearly showed the beneficial effect of the support for the stabilization of the PdO_x active phase at high reaction temperature. These properties are discussed in term of oxygen transfer from the support to the palladium particle. Oxygen transfer is directly related to the Mn³⁺/Mn²⁺ redox properties (in the case of the hexaaluminate and stabilized θ-Al₂O₃ samples), that allows a fast reoxidation of the metal palladium sites since palladium sites reoxidation cannot occur directly by gaseous dioxygen adsorption and dissociation on the surface.     

Conversion of CCl2F2 (CFC-12) in the presence and absence of H2 on sol–gel derived Pd/Al2O3 catalysts

Conversion of CCl₂F₂ in the presence (hydrogenolysis) and absence of hydrogen was investigated on Al₂O₃, AlF₃ and Pd/Al₂O₃ xerogel and aerogel catalysts. CCl₂F₂ was found to form CClF₃ and CCl₃F on Al₂O₃ and AlF₃ in the presence and absence of hydrogen as well as on the Pd/Al₂O₃ catalysts in the absence of hydrogen. Overall activity increased during the hydrogenolysis reactions at 230°C as a function of time which was paralleled by a significant increase in the yield of CClF₃ formed through a Cl/F-exchange reaction. X-ray diffraction patterns of the spent catalyst recovered after 3 h of hydrogenolysis confirmed the presence of Pd(C) (Pd–carbon solid solution) and AlF₃ phases on Pd/Al₂O₃ catalysts indicated that the carbon incorporation into the Pd lattice and the transformation of Al₂O₃ to AlF₃ starts at the initial stage of the reaction. It was concluded that AlF₃ is responsible for the Cl/F-exchange reactions. CH₄, a complete hydrogenation product, is formed during hydrogenolysis. Another route for its formation is the reaction between hydrogen in the gas phase and the interstitial carbon.     

Kinetic investigation of the NO reduction by H2 over noble metal based catalysts

This paper reports a kinetic investigation of the overall reduction of NO by H₂ over supported palladium based catalysts. Drastic changes in the kinetic features of Pd were found after deposition on reducible LaCoO₃ materials in comparison with alumina. Peculiar interactions between palladium and LaCoO₃ build up during a pre-activation thermal treatment in H₂ at high temperature which completely modify the kinetic behaviour of Pd. In such a case, a classical Langmuir–Hinshelwood mechanism, previously proposed on Pd/Al₂O₃, is unable to model steady-state rate measurements on pre-reduced Pd/LaCoO₃. A bi-functional mechanism involving anionic vacancies at the vicinity of palladium particles leads to a better agreement.     

The reduction phase in NOx storage catalysis: Effect of type of precious metal and reducing agent

The effect of different reducing agents (H₂, CO, C₃H₆ and C₃H₈) on the reduction of stored NO_x over PM/BaO/Al₂O₃ catalysts (PM = Pt, Pd or Rh) at 350, 250 and 150 °C was studied by the use of both NO₂-TPD and transient reactor experiments. With the aim of comparing the different reducing agents and precious metals, constant molar reduction capacity was used during the reduction period for samples with the same molar amount of precious metal. The results reveal that H₂ and CO have a relatively high NO_x reduction efficiency compared to C₃H₆ and especially C₃H₈ that does not show any NO_x reduction ability except at 350 °C over Pd/BaO/Al₂O₃. The type of precious metals affects the NO_x storage-reduction properties, where the Pd/BaO/Al₂O₃ catalyst shows both a high storage and a high reduction ability. The Rh/BaO/Al₂O₃ catalyst shows a high reduction ability but a relatively low NO_x storage capacity.     

Oxidative dehydrogenation of propane over vanadium oxide based catalysts Effect of support and alkali promoter

The oxidative dehydrogenation of propane was investigated using vanadia type catalysts supported on Al₂O₃, TiO₂, ZrO₂ and MgO. The promotion of V₂O₅/Al₂O₃ catalyst with alkali metals (Li, Na, K) was also attempted. Evaluation of temperature programmed reduction patterns showed that the reducibility of V species is affected by the support acid–base character. The catalytic activity is favored by the V reducibility of the catalyst as it was confirmed from runs conducted at 450–550°C. V₂O₅/TiO₂ catalyst exhibits the highest activity in oxydehydrogenation of propane. The support’s nature also affects the selectivity to propene; V₂O₅ supported on Al₂O₃ catalyst exhibits the highest selectivity. Reaction studies showed that addition of alkali metals decreases the catalytic activity in the order non-doped>Li>Na>K. Propene selectivity significantly increases in the presence of doped catalysts.