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为解决加工直纹面模具的难题,本文提出考虑使用高速走丝电火花线切割机,并给出其数控装置的直纹面编程方法和插补原理,且结合上圆下方体实例进行了说明。 相似文献
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为解决加工直纹面模具的难题,本文提出考虑使用高速走丝电火花线切割机,并给出其数控装置的直纹面编程方法和插补原理,且结合上圆下方体实例进行了说明。 相似文献
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电火花线切割拐角加工精度的实时预测 总被引:1,自引:1,他引:0
提出了一种电火花线切割加工拐角加工精度的实时预测方法,并为此建立了实时预测系统.系统根据实时采集的放电能量等加工参数,通过电极丝振动解析及数控轨迹与电极丝位置关系的分析,可得出电极丝形变量与加工误差,从而可将拐角加工形状实时地再现于计算机上,实现了拐角加工精度的实时预测. 相似文献
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线切割加工模具的工艺要点分析 总被引:1,自引:0,他引:1
针对电火花线切割的工艺特征,分析加工过程中电极丝偏移量产生的原因。介绍了线切割数控编程中电极丝中心线实际走丝轨迹的计算原则和方法,提出穿丝孔的确定与切割路线的优化方面的工艺优点。并就线切割加工中模具零件的特殊工艺情况,提出相应的工艺措施,以改善模具的加工精度和制造质量,及提高生产效率。 相似文献
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Improved positioning for side milling of ruled surfaces: Analysis of the rotation axis's influence on machining error 总被引:2,自引:0,他引:2
Johanna Senatore Frdric Monies Jean-Max Redonnet Walter Rubio 《International Journal of Machine Tools and Manufacture》2007,47(6):934-945
This article covers side milling of ruled surfaces using a milling cutter. Flank milling is useful for machining objects such as impellers, turbine blades, fan vanes and all workpieces defined by non-developable, ruled surfaces. In the present article, the influence of parameters defining improved positioning described in a previous study will be appraised. The general idea with improved positioning is to position the milling cutter at a tangent to the 2 directrices of the ruled surface while keeping a point of contact between the milling cutter and the rule considered. This is obtained by a rotation at a point about an imposed axis. Having defined calculation of error between the milled surface and the nominal surface, the influence of the point and the axis of rotation of improved positioning on error will be studied. From this, optimum improved positioning parameters allowing minimisation of error between the ruled surface and the milling cutter will be deduced. 相似文献
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C.H. Chu W.N. Huang Y.Y. Hsu 《International Journal of Machine Tools and Manufacture》2008,48(7-8):914-921
The aim of this study is to develop a new adjustment method for improving machining accuracy of tool path in five-axis flank milling of ruled surfaces. This method considers interpolation sampling time of the five-axis machine tools controller in NC tool path planning. The actual interpolation position and orientation between G01 commands are estimated with the first differential approximation of Taylor expansion. The tool swept volume is modeled using the envelope surface and compared with the design surface to determine the deviation, which corresponds to the machining error induced by the linear interpolation. We propose a feedrate adjustment rule that automatically controls the tool motion at feedrate-sensitive corners based on a bisection method, thus limiting the maximum machining errors and improving the machining accuracy. Experimental cuts are conducted on different ruled surfaces to verify the effectiveness of the proposed method. The result shows that it can enhance the machining quality in five-axis flank milling in both simulation and practical operation. 相似文献
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An algorithm for surface design and tool path generation in wire-cut electrical discharge machining 总被引:2,自引:0,他引:2
H. S. Yan R. S. Lee Y. C. Yang 《International Journal of Machine Tools and Manufacture》1995,35(12):1703-1714
This paper proposes a CAD/CAM mathematical foundation to design ruled surfaces for wire-cut electrical discharge machining (EDM). This method combines the boundary planes concept, the coordinate representation of lines, control lines and design function to generate free form ruled surfaces. The tool motion and offset surface can also be generated simply by the same approach for computer numerical control (CNC) wire-cut EDM. The algorithm, being different from conventional methods, can present a surface or tool path concisely and uniquely. A numerical example is given to illustrate the proposed approach. 相似文献
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Simulation of flank milling processes 总被引:4,自引:0,他引:4
The paper presents prediction of cutting forces when flank milling ruled surfaces with tapered, helical, ball end mills. The geometric model of the workpiece is imported from standard CAD systems, and the tapered helical ball end mill is modeled as the combination of sphere and cone primitives in ACIS© solid modeling environment. The intersection of cutter and part with a ruled surface is evaluated, and the cutter entry into and exit angles from the work material are modeled, and stored as a function of tool center coordinates along the path. The cutter entry and exit angles, the immersion angles, are used as boundary conditions in predicting the cutting forces along the path. The methodology allows prediction of cutting load distribution on the tool and part, as well optimization of machining cycle times by scheduling the feedrate in such a way that torque, power and static deflections can be maintained at safe levels. 相似文献
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文章用数学分析对最小偏差法直线插补几何特性进行研究,探讨了一些进给规律,利用这些规律,提出一种新的直线插补算法--长轴余量法,该算法使一步为单位进给变为若干个步为单位进给,使得插补速度明显提高,同时保持插补精度和最小偏差法相同,有效的解决了插补算法中精度和速度之间的矛盾.该算法已经在实际数控系统中得到验证. 相似文献
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电弧增材制造中空间曲面等距路径规划算法 总被引:2,自引:1,他引:1
基于曲面分层的增材制造是目前研究热点之一. 相比于平面路径规划,在曲率任意变化的复杂空间曲面上进行路径规划算法研究较少,尤其是等距路径规划算法. 提出了一种基于体素化和曲线积分思想的空间曲面等距路径规划算法,算法主要包括体素化模型、计算体素点到源曲线的测地距离、生成增材路径等步骤. 该算法精度可控,其精度主要由模型体素化密度决定;与扫描线法相比,从根本上避免了平移路径时由于局部和全局自相交生成的无效环,提高了计算效率. 最后,选取3种典型曲面,分别为由平面组成的简单曲面、圆柱曲面、B样条曲面,进行空间曲面等距路径规划,已验证算法的适用性,并在圆筒试件上进行曲面分层GMAW电弧增材验证试验. 结果表明,该算法可以满足电弧增材制造的精度要求. 相似文献
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机器人铣削加工技术是当前机器人技术发展的重要方向之一,而刀具轨迹的自动生成是实现机器人铣削加工的一个关键环节。以Open Cascade为几何造型技术开发平台,以改进的CC路径截面线法为轨迹生成方法,通过对约束面间距进行动态调整,改进了传统CC路径截面线法刀轨疏密不一致的问题,从而能够提高机器人铣削加工精度。在此基础上,开发出相应的CAD/CAM软件系统,实现了自由曲面精粗加工刀具轨迹的自动生成。最后,通过仿真和实验对生成的刀具轨迹进行了验证,验证了方法的可行性和准确性。 相似文献
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通过金刚石线锯切割碳化硅陶瓷的单因素试验设计,研究线速度、进给速度、进给速度与线速度比值R等工艺参数对其表面质量的影响规律,并通过超景深三维显微镜、精密粗糙度轮廓仪对其表面形貌、表面粗糙度进行观察和测量。结果表明:当线速度从0.4 m/s增加到1.3 m/s时,碳化硅陶瓷的表面形貌明显改善,进给方向和线锯方向的表面粗糙度分别下降了20.35%和10.45%;当进给速度从6 μm/s增加到24 μm/s时,其表面形貌由好转差,进给方向与线锯方向的表面粗糙度分别上升了12.07%和3.91%;当进给速度与线速度增加但两者比值R固定为2×10-5时,碳化硅陶瓷的表面质量基本维持在同一水平。 相似文献