共查询到19条相似文献,搜索用时 62 毫秒
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采用玻璃纤维增强聚丙烯片材和流动模塑成型工艺试制汽车挡泥板。通过模具的合理设计,并设定了压力、温度、时间等成型工艺参数:模塑片材在220℃中预热10 min;成型压力15 MPa,保压1 min;模具工作温度120℃。压制出的产品具有良好的表面质量和优异的力学性能,制品合格率>95%,满足设计要求。 相似文献
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冲压成型工艺是利用FRTP片材为原科(坯料)加工制品的高速压模工艺,也是熔融流动成型工艺(a melt forming process)——熔融状片材投入模内,在高压下快速闭合上下模具,使物料充满模腔,最终制成制品。其坯料利用率为100%,系净模塑工艺(a net molding process)。分析一下当今FRTP工艺,可初步看出该冲压工艺较为先进,因而前景广阔。一、冲压系统冲压系统(见图1)的主要设备有片材加热炉冲压模具、冲压机和模温控制仪。 相似文献
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介绍目前我国PET片材热成型加工技术中成型设备、加工原理、模具制作、加工工艺,为PET片材加工业的发展及开发应用提供参考。 相似文献
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气辅注射模塑制件和模具的设计特点及原则 总被引:3,自引:0,他引:3
本文介绍了一种新型成型工艺-气辅注射模塑制件和模具的设计特点及一般原则,并通过与传统注射模塑制件和模具设计的比较,阐述了气辅注射模塑与传统注射模型在制件和模具设计上的差别以及气辅注射模塑的优越性。 相似文献
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In this study, a noninvasive and nondestructive ultrasonic technique has been used to monitor the polymer injection‐molding process in an attempt to establish a fundamental understanding of the processing/morphology/ultrasonic signal relationships. The ultrasonic technique not only can provide information on solidification affected by various temperatures and pressures but also can reflect the evolution of the crystal morphology and phase morphology of polymer blends. In addition, the periodic vibration of the dynamic‐packing injection‐molding process, in which the melt is forced to move repeatedly in a chamber by two pistons that move reversibly with the same frequency as the solidification progressively occurs from the mold wall to the molding core part, can also be monitored with the ultrasonic velocity and attenuation. Our results indicate that the ultrasonic technique is sensitive and promising for the real‐time monitoring of the injection‐molding process. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008 相似文献
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Soohong Kim Ching-Shin Shiau Byung H. Kim 《Polymer-Plastics Technology and Engineering》2013,52(11):1031-1037
During injection molding of micron or submicron scale features, incomplete filling frequently occurs, resulting from premature freezing of the polymer melt in contact with a cold mold. In order to overcome the filling difficulty without increasing the total cycle time, the mold surface temperature was raised rapidly by induction heating. A prototype mold insert with cooling channels was fabricated and integrated with a nickel stamp having nanoscale-grating structures. The nickel stamp surface was successfully heated from 25 to 258°C in 2.7 sec. Four different mold surface temperatures, 100, 150, 200 and 250°C, were tested to determine if the nanograting structures can be replicated with an optical quality cyclic olefin copolymer. Experimental results indicate that the nanocavities were successfully filled when the surface temperature reached 250°C, but mold release caused drag damages on the nanogratings. Further, coupled thermoelectromagnetic analyses were carried out to simulate the induction heating process of the nanostructured mold insert. The predicted surface temperature responses in general agree with the experimental ones and the simulation model can be used in the further development of process control and mold design in micro/nano molding. 相似文献
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针对比例–积分–微分(PID)方法在塑料成型加工仿真模拟中存在一定的超调和震荡现象的问题,利用模糊控制对工艺参数改变的反应不太敏感的特点,将两种方法进行联用,可在一定程度上弥补PID方法的超调和震荡现象,从而实现塑料加工过程快速高效的控制。为此,综述了模糊PID控制方法在塑料注射成型、挤出成型、吹塑成型、压延成型等成型方法中的应用,并着重阐述了其在注塑机料筒温度控制和电液系统控制方面的应用。 相似文献
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Analysis of the influence of the injection molding process on the crystallization kinetics of a HDPE
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Thermal analyses of microparts in high density polyethylene (HDPE) have shown that the specific processing conditions used in microinjection molding have irreversible consequences on the polymer morphology. This result has been demonstrated with the analysis of the non‐isothermal crystallization behavior of a HDPE with different thermal histories. The evolution of the absolute crystallinity has been analyzed with a relevant model able to separate the primary and secondary mechanisms all over the crystallization duration. This model has emphasized that the evolution of the primary crystallinity with time is different for the microparts compared to the conventional objects. These differences were attributed to variations of the crystallization mechanisms, especially within the nucleation phase, where a persistent melt memory effect of the former chains orientation/extension was assumed. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44239. 相似文献
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从塑料材料、模具设计与制造、成型工艺和成型设备等方面对影响精神注射成型的因素进行了讨论,并给出了相关的解决办法。 相似文献
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概括地介绍了传统气体辅助注射技术的工艺及它的优缺点。并详细地介绍了气辅注射过程中的一些改进方法,如:外部气辅注射、局部气辅注射、振动气辅注射等,及运用其他介质的一些辅助成型方法,如:液体辅助注射(水辅注射)等新技术。 相似文献