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1.
To tailor a new electromagnetic wave (EMW) absorbing material with lower reflection coefficient (RC) and larger operating frequency band, the CVD Si3N4–SiCN composite ceramics were prepared from SiCl4–NH3–C3H6–H2–Ar system and then annealed at the temperatures of 1400–1700°C in N2 atmosphere. Effect of the annealing temperatures on the microstructure, phase composition, permittivity, and microwave‐absorbing properties of the ceramic were investigated. Results showed that the CVD Si3N4–SiCN ceramics gradually crystallized into nanosized SiC grains, Si3N4 grains and graphite (T ≤ 1600°C), and then the grains grew up at T = 1700°C. The permittivity, dielectric loss, and electrical conductivity of as‐annealed CVD Si3N4–SiCN ceramics (T ≤ 1600°C) increased firstly due to the formation of conductivity and polarity network and the increase in nanograin boundary, and then decreased at 1700°C because of the growth of nanograins and the disappearance of nanograin boundary. The minimal RC and effective absorption bandwidth of the as‐annealed CVD Si3N4–SiCN ceramic at 1600°C was ?41.67 dB at the thickness of 2.55 mm and 3.95 GHz at the thickness of 3.05 mm, respectively, demonstrating that the totally crystallized CVD Si3N4–SiCN ceramic (T = 1600°C) had the superior microwave‐absorbing ability.  相似文献   

2.
SiCN-based ceramics with broadband and strong microwave absorption properties are desired for the structural and functional integration of ceramic matrix composites. The elemental composition and thermal expansion coefficients of the ceramics matrix crucially affect its microstructure and electromagnetic wave (EMW) absorption properties. BN layer with lower electrical conductivity and higher specific area, exhibits both the impedance matching characteristic and EMW attenuation in the process of multiple reflections, electrical conductivity loss, dipole polarization and interfacial polarization. Therefore, Si3N4-BN-SiCN ceramics, which were synthesized using chemical vapor infiltration (CVI) method, construct unique hetero-interface of Si3N4-BN, Si3N4–SiCN and BN-SiCN. Therefore, the Si3N4-BN-SiCN ceramics have outstanding EMW absorption performance and realize an effective absorption bandwidth (EAB) that covers the whole X band and the minimum reflection coefficient (RC) reaches -18.43 dB at a thickness of 3.37 mm.  相似文献   

3.
In this paper, Co2Si(Co)/SiCN composite ceramics were synthesized by simple precursor-derived ceramics method. The phase composition, morphology, and microwave absorption properties of Co2Si(Co)/SiCN composite ceramics at different pyrolysis temperatures (1000–1400°C) were studied. When pyrolysis temperature was 1300°C, carbon nanowires (CNWs), Co2Si, Si2N2O, SiC and Si3N4 were in situ generated and the best electromagnetic wave (EMW) absorption performance was obtained. The minimum reflection loss reached−50.04 dB at 4.81 mm, and the effective absorption bandwidth broadened to 3.48 GHz (14.52–18 GHz) at 1.31 mm. The excellent EMW absorption performance mainly comes from the coexistence of multiple loss mechanisms, including the magnetic loss of Co2Si, the conduction loss of CNWs, and the heterogeneous interfaces polarization between varieties of nanocrystals and amorphous ceramic matrix. By adjusting the sample thickness from 1 to 5 mm, the effective absorption of S1300 can cover the entire X and Ku bands, from 3.36 to 18 GHz. This study provides a simple way to synthesize high performance ceramic-based microwave absorbing materials.  相似文献   

4.
Si3N4–SiCN composite ceramics were successfully fabricated through precursor infiltration pyrolysis (PIP) method using polysilazane as precursor and porous Si3N4 as preform. After annealed at temperatures varying from 900 °C to 1400 °C, the phase composition of SiCN ceramics, electrical conductivity and dielectric properties of Si3N4–SiCN composite ceramics over the frequency range of 8.2–12.4 GHz (X-band) were investigated. With the increase of annealing temperature, the content of amorphous SiCN decreases and that of N-doped SiC nano-crystals increases, which leads to the increase of electrical conductivity. After annealed at 1400 °C, the average real and imaginary permittivities of Si3N4–SiCN composite ceramics are increased from 3.7 and 4.68 × 10?3 to 8.9 and 1.8, respectively. The permittivities of Si3N4–SiCN composite ceramics show a typical ternary polarization relaxation, which are ascribed to the electric dipole and grain boundary relaxation of N-doped SiC nano-crystals, and dielectric polarization relaxation of the in situ formed graphite. The Si3N4–SiCN composite ceramics exhibit a promising prospect as microwave absorbing materials.  相似文献   

5.
SiC nanowire/siliconboron carbonitride-Silicon nitride (SiCnw/SiBCN-Si3N4) ceramics were prepared via a low-pressure chemical vapor deposition and infiltration (LPCVD/CVI) technique. The as-prepared ceramics were annealed at varying temperatures (1200–1600 °C) in a N2 atmosphere, and their crystallization mechanism and absorbing properties were subsequently studied. The absorbing properties of the SiCnw/SiBCN-Si3N4 ceramics improved with the annealing temperature up to a certain value and decreased thereafter. Among the samples tested, the SiCnw/SiBCN-Si3N4 ceramics annealed at 1300 °C showed the highest permittivity (real and imaginary parts) and dielectric loss values in the X-band (ca. 5.34, 2.55, and 0.47 respectively), and this could be attributed to the precipitation of carbon and SiC nanocrystals. The sample treated at 1300 °C decreased its minimum reflection coefficient (RC) from −12.0 to −59.68 dB (compared with the as-received SiCnw/SiBCN-Si3N4 ceramics) and the effective RC (below -10 dB) in the whole X-band could be achieved when the thickness was set to 3–3.5 mm. These results revealed that the absorbing performance was significantly improved after the heat treatment at 1300 °C.  相似文献   

6.
《Ceramics International》2022,48(17):24803-24810
SiC fiber reinforced ceramic matrix composites (SiCf-CMCs) have been widely used as structural-functional materials at high temperatures. However, their mechanical and electromagnetic wave (EMW) absorbing properties will deteriorate due to high-temperature oxidation. Therefore, unique sandwich structure, consisting of inner Si3N4 impedance layer, middle porous SiOC loss layer and dense oxidation-resistant Si3N4 layer, was proposed to enhance multiple material properties in oxidation environment. Herein, SiCf/Si3N4–SiOC–Si3N4 composites was fabricated by alternating chemical vapor infiltration (CVI) and polymer infiltration pyrolysis (PIP) methods. For these composites, SiC fiber is used as both reinforcing phase and electromagnetic (EM) absorber. CVI Si3N4 matrix was distributed in inner and outer layer of the SiCf/Si3N4–SiOC–Si3N4 composites. While inner Si3N4 layer between BN interphase and SiOC matrix forms nano-heterogeneous interphase to consume EM energy and enhance mechanical properties of composites, outer dense and oxidation-resistant CVI Si3N4 coating serves to maintain properties. PIP SiOC matrix exhibits porous structure that can effectively deflect cracks and achieve multiple scattering of EMW. SiCf/Si3N4–SiOC–Si3N4 composites with sandwich structure demonstrated excellent EMW absorbing properties and mechanical performance in high-temperature oxidation environments.  相似文献   

7.
《Ceramics International》2017,43(18):16736-16743
The evaluation and optimization of EMW absorbing properties have been widely studied, but little research focused on EMI shielding properties predicted by complex permittivity. Based on the transmission-line theory, shielding effectiveness (SE) of a dielectric composite was evaluated by the reflection coefficient (Г) and transmission coefficient (T) which were calculated by the complex permittivity. SiCf/SiCN composites containing different content of CVI SiCN matrix are attractive for their tunable dielectric properties, which may vary from EMW absorption to EMI shielding. Therefore, SiCf/SiCN composites are typical dielectric composites used for experimental verification, and the results indicate that the dielectric composites without CVI SiCN phase have good EMW absorbing properties, while they exhibit good EMI shielding effectiveness with CVI SiCN phase. This work builds a relationship between the EMI shielding effectiveness and the complex permittivity, and obtains the optimized complex permittivity for excellent EMI shielding effectiveness.  相似文献   

8.
Porous BN/Si3N4 composite ceramics with different BN contents have been fabricated by gel casting. The rheological behaviors of the suspensions, microstructure, mechanical properties, dielectric properties and critical temperature difference of thermal shock (ΔTC) of porous BN/Si3N4 composite ceramics with different BN contents were investigated. With BN contents increasing, the mechanical properties of the porous BN/Si3N4 composite ceramics were partially declined, but the dielectric properties and thermal shock resistances were enhanced at the same time. For the porous Si3N4 ceramic without BN addition, the porosity, flexural strength, dielectric constant and critical temperature difference were 48.1%, 128 MPa, 4.1 and 395 °C, while for the 10 vol% BN/Si3N4 porous composite ceramics, they were 49.4%, 106.6 MPa, 3.8, and 445 °C, respectively. The overall performance of the obtained porous BN/Si3N4 composite ceramics indicated that it could be one of the ideal candidates for high-temperature wave-transparent applications.  相似文献   

9.
Siliconboron carbonitride ceramics (SiBCN) were introduced into porous Si3N4 substrates via low pressure chemical vapor deposition and infiltration from SiCl3CH3-NH3-BCl3-H2-Ar system. To improve the electromagnetic wave(EMW) absorbing properties, the molar ratio, nCH3SiCl3/(nNH3 + nBCl3), was increased based on thermodynamics analysis. The results show that nanosized silicon carbide crystals and free carbon dispersed uniformly in the amorphous SiBCN phase, resulting in suitable dielectric properties and improved absorption capabilities of SiBCN-Si3N4 ceramics. Additionally, with increasing SiBCN ceramics loading, the amount of nanocrystals and interface between nanocrystals and amorphous SiBCN phase increased, leading to enhanced polarization and dielectric loss of the composite ceramics. When SiBCN content was up to 3.64 wt%, the electromagnetic reflection coefficient (RC) of SiBCN-Si3N4 composite ceramics reached ?40 dB (>99.97% absorbing) with the effective electromagnetic absorbing bandwidth of 3.64 GHz in the X-band. This study makes it possible to fabricate SiBCN-based composite materials with excellent EMW absorbing properties at a low temperature.  相似文献   

10.
《Ceramics International》2021,47(19):27058-27070
The porous SiC–Si3N4 composite ceramics with good EMW absorption properties were prepared by combination of gelcasting and carbothermal reduction. The pre-oxidation of Si3N4 powders significantly improved the rheological properties of slurries (0.06 Pa s at 103.92 s−1) and also suppressed the generation of NH3 and N2 from Si3N4 hydrolysis and reaction between Si3N4 and initiator APS, thereby reducing the pore defects in green bodies and enhancing mechanical properties with a maximum value of 42.88 MPa. With the extension of oxidation time from 0 h to 10 h, the porosity and pore size of porous SiC–Si3N4 composite ceramics increased from approximately 41.86% and 1.0–1.5 μm to 46.33% and ~200 μm due to the production of CO, N2 and gaseous SiO, while the sintering shrinkage decreased from 16.24% to 10.50%. With oxidation time of 2 h, the Si2N2O fibers formed in situ by the reaction of Si3N4 and amorphous SiO2 effectively enhanced the mechanical properties, achieving the highest flexural strength of 129.37 MPa and fracture toughness of 4.25 MPa m1/2. Compared with monolithic Si3N4 ceramics, the electrical conductivity, relative permittivity and dielectric loss were significantly improved by the in-situ introduced PyC from the pyrolysis of three-dimensional network DMAA-MBAM gel in green bodies and the SiC from the carbothermal reduction reaction between PyC and SiO2 and Si3N4. The porous SiC–Si3N4 composite ceramics prepared by the unoxidized Si3N4 powders demonstrated the optimal EMW absorption properties with reflection loss of −22.35 dB at 8.37 GHz and 2 mm thickness, corresponding to the effective bandwidth of 8.20–9.29 GHz, displaying great application potential in EMW absorption fields.  相似文献   

11.
In this work, Si3N4 and Zr(NO3)4 were used as raw materials to prepare ZrN/ZrO2-containing Si3N4-based ceramic composite. The processing, phase composition, and microstructure of the composite were investigated. Hardness and fracture toughness of the ceramics were evaluated via Vickers indentation in Ar at 25°C, 300°C, 600°C, and 900°C. During spark plasma sintering, Zr(NO3)4 was transformed into tetragonal ZrO2, which further reacted with Si3N4, resulting in the formation of ZrN. The introduction of ZrN enhanced the high-temperature mechanical properties of the composite, and its hardness and fracture toughness reached 13.4 GPa and 6.1 MPa·m1/2 at 900°C, respectively. The oxidation experiment was carried out in air at 1000°C, 1300°C, and 1500°C for 5 h. It was shown that high-temperature oxidation promoted the formation and growth of porous oxide layers. The microstructure and phase composition of the formed oxide layers were investigated in detail. Finally, it was identified that the obtained composite exhibited a higher thermal diffusivity than that of monolithic Si3N4 in the temperature range of 100°C–1000°C.  相似文献   

12.
In this study, three-dimensional silicon nitride fiber-reinforced silicon nitride matrix (3D Si3N4f/BN/Si3N4) composites with a boron nitride (BN) interphase were fabricated through chemical vapor infiltration. Through comparing the changes of microstructure, thermal residual stress, interface bonding state, and interface microstructure evolution of composites before and after heat treatment, the evolution of mechanical and dielectric properties of Si3N4f/BN/Si3N4 composites was analyzed. Flexural strength and fracture toughness of composites acquired the maximum values of 96 ± 5 MPa and 3.8 ± 0.1 MPa·m1/2, respectively, after heat treatment at 800 °C; however, these values were maintained at 83 ± 6 MPa and 3.1 ± 0.2 MPa·m1/2 after heat treatment at 1200 °C, respectively. The relatively low mechanical properties are mainly attributed to the strong interface bonding caused by interfacial diffusion of oxygen and subsequent interfacial reaction and generation of turbostratic BN interphase with relatively high fracture energy. Moreover, the Si3N4f/BN/Si3N4 composites also displayed moderate dielectric constant and dielectric loss fluctuating irregularly around 5.0 and 0.04 before and after heat treatment, respectively. They were mainly determined based on the intrinsic properties of materials system and complex microstructure of composites.  相似文献   

13.
The fabrication of three-dimensional silicon nitride (Si3N4) fiber-reinforced silicon nitride matrix (3D Si3N4f/BN/Si3N4) composites with a boron nitride (BN) interphase through precursor infiltration and pyrolysis (PIP) process was reported. Heat treatment at 1000–1200 °C was used to analyze the thermal stability of the Si3N4f/BN/Si3N4 composites. It was found after heat treatment the flexural strength and fracture toughness change with a pattern that decrease first and then increase, which are 191 ± 13 MPa and 5.8 ± 0.5 MPa·m1/2 respectively for as-fabricated composites, and reach the minimum values of 138 ± 6 MPa and 3.9 ± 0.4 MPa·m1/2 respectively for composites annealed at 1100 °C. The influence mechanisms of the heat treatment on the Si3N4f/BN/Si3N4 composites include: (Ⅰ) matrix shrinkage by further ceramization that causes defects such as pores and cracks in composites, and (Ⅱ) prestress relaxation, thermal residual stress (TRS) redistribution and a better wetting at the fiber/matrix (F/M) surface that increase the interfacial bonding strength (IBS). Thus, heat treatment affects the mechanical properties of composites by changing the properties of the matrix and IBS, where the load transfer efficiency onto the fibers is fluctuating by the microstructural evolution of matrix and gradually increasing IBS.  相似文献   

14.
The aim of present work is to fabricate porous Si3N4 ceramics with considerable dimensions and homogeneous microstructure by self-propagating high temperature synthesis (SHS) using Si, Si3N4 diluent and Y2O3 as raw materials. The results indicate that Si3N4 diluent with coarse particle sizes and appropriate β-phase content is beneficial to obtain porous Si3N4 ceramics with homogeneous microstructure and excellent mechanical property by controlling the shrinkage inside the sample. The produced Si3N4 ceramics possessed excellent flexural strength of 168 MPa~259 MPa, and high Weibull modulus of 11.0~17.2. Additionally, BN and SiC are added as second phase to modify the properties of Si3N4-based ceramics. Optimum flexural strength of 170 MPa and 137 MPa were obtained with 10 wt.% addition of BN and SiC respectively. After oxidation at 1100 °C~1300 °C, second phase-doped Si3N4 ceramics also presented higher residual strength than pure Si3N4 ceramics.  相似文献   

15.
《Ceramics International》2020,46(6):7719-7732
In this account, RGO-SiCnw/SiBCN composite ceramics were fabricated using polymer derived ceramic (PDC) combined with chemical vapor infiltration (CVI) technology. Dielectric property of as-obtained RGO-SiCnw/SiBCN composite ceramics was significantly enhanced thanks to established conductive pathway through overlapped nanoscale SiCnw and micro-sized RGO. The minimum RC of composite ceramics with 0.5 wt% GO and 2.29 wt% SiCnw at thickness of 3.6 mm reached -42.02 dB with corresponding effective absorption bandwidth (EAB) of 4.2 GHz. As temperature rose from 25 to 400 °C, permittivity increased with enhanced charge carrier density and then it decreased due to oxidation process of RGO from 400 to 600 °C. The minimum reflection coefficient (RC) was recorded as -39.13 dB and EAB covered the entire X-band at 600 °C. EMW absorption ability was evaluated after high-temperature oxidation experiment under protective effect of wave-transparent Si3N4 coating. RGO-SiCnw/SiBCN composite ceramics maintained outstanding EMW absorption ability with minimum RC of -10.41 dB after oxidation at 900 °C, indicating RGO-SiCnw/SiBCN composite ceramics with excellent EMW absorption characteristic even at high temperatures and harsh environments.  相似文献   

16.
《Ceramics International》2022,48(16):23172-23181
Good impedance matching is vital in upgrading the performance of electromagnetic (EM) wave-absorbing materials. In this study, Si3N4/SiO2/SiC–Y2Si2O7 composite ceramics were synthesized by sintering and chemical vapor infiltration (CVI) technology with gradual impedance matching. The relationship between the microstructure of the as-prepared composite ceramics and EM wave absorption characteristics was thoroughly explored. It was found that the amorphous Si3N4, SiO2, and SiC layers were constructed with a gradual impedance matching structure, which not only improved impedance matching but also increased the number of nano interfaces. More importantly, SiC nanocrystals effectively increased the conduction loss, and the presence of defects and nanoscale heterogeneous interfaces further increased the polarization loss. Consequently, the as-prepared composite ceramics displayed enhanced EM wave absorption properties, with a minimum reflection coefficient (RCmin) value of less than ?20 dB over a temperature range of 25 °C (RT)-300 °C, and an effective absorption bandwidth (EAB) maintained at 4.2 GHz with the thickness range of 3.75–4.75 mm. These results demonstrated the practical significance of high-performance EM wave absorption materials that can be applied in high-temperature and water vapor environments.  相似文献   

17.
Porous silicon oxynitride (Si2N2O) ceramics were prepared by gas pressure sintering at 1650°C for 2 hour under 1.5 MPa N2 in two different powder beds, that is, h‐BN/Si3N4 or h‐BN/(Si3N4 + SiO2). Effects of the gaseous atmosphere in the powder bed and the pore diameter in the ceramics on formation of the Si2N2O phase and the oxidation resistance of the sintered porous ceramics were investigated. Results showed that presence of the gaseous SiO in the powder bed played a crucial role in suppressing decomposition of the Si2N2O phase at the outer surface of the material. Permeability of the gaseous substances was decreased when the pore diameter was small, to affect the phase composition and the oxidation behavior of the porous Si2N2O ceramics. The oxidation weight gain curves of the porous Si2N2O ceramics fitted the asymptotic law. No significant changes in the dielectric constant of the Si2N2O ceramics were observed after oxidation at 1000°C‐1200°C for up to 30 minutes, whereas the dielectric loss tangent was reduced by oxidation due to formation of SiO2. The as‐obtained porous Si2N2O ceramics could withstand a highest thermal shock of 1200°C when the outer surface could be sealed by the oxidation‐derived SiO2 layer.  相似文献   

18.
Silicon nitride materials containing 1–5 wt% of hexagonal boron nitride (micro-sized or nano-sized) were prepared by hot-isostatic pressing at 1700 °C for 3 h. Effect of hBN content on microstructure, mechanical and tribological properties has been investigated. As expected, the increase of hBN content resulted in a sharp decrease of hardness, elastic modulus and bending strength of Si3N4/BN composites. In addition, the fracture toughness of Si3N4/micro BN composites was enhanced comparing to monolithic Si3N4 because of toughening mechanisms in the form of crack deflection, crack branching and pullout of large BN platelets. The friction coefficient was not influenced by BN addition to Si3N4/BN ceramics. An improvement of wear resistance (one order of magnitude) was observed when the micro hBN powder was added to Si3N4 matrix. Mechanical wear (micro-failure) and humidity-driven tribochemical reaction were found as main wear mechanisms in all studied materials.  相似文献   

19.
The SiCf/Si3N4 composite with low–high–low permittivity sandwich structure was designed for high-temperature electromagnetic (EM) wave absorption and mechanical stability. The SiCf/Si3N4 possessed the remarkable mechanical properties at room temperature (the flexural strength is 357 ± 16 MPa and the fracture toughness is 10.8 ± 1.7 MPa m1/2) for the strong fiber strength, moderate interface bonding strength and uniform matrix. Furthermore, the retention rate is as high as 80% at 800 °C. The A/B/C nanostructure and the sandwich meta-structure endowed the SiCf/Si3N4 with an excellent EM absorbing property at room temperature. The SiCf/Si3N4 still absorbed 75% of the incident EM waves energy in X and Ku bands when the temperature increases up to 600 °C, which is only 6% lower than that at room temperature, for the partial compensation of the decreased interfacial polarization loss for the increased conductivity loss and dipole polarization loss.  相似文献   

20.
Porous SiCN ceramics were successfully fabricated by pyrolysis of a kind of polysilazane. The effects of annealing temperature on the microstructure evolution, direct-current electrical conductivity, dielectric properties, and microwave absorption properties of SiCN in the frequency range 8.2–12.4 GHz (X-band) were investigated. With the increase of annealing temperature, SiC, Si3N4 and free carbon nanodomains are gradually formed in the SiCN. Both the SiC and free carbon nanodomains lead to the increases of the complex relative permittivity and loss tangent of SiCN. With the increase of the annealing temperature, the average real permittivity, imaginary permittivity and loss tangent increase from 4.4, 0.2 and 0.05 to 13.8, 6.3 and 0.46, respectively. The minimum reflection coefficient and the frequency bandwidth below −10 dB for SiCN annealed at 1500 °C are −53 dB and 3.02 GHz, indicating good microwave absorption properties.  相似文献   

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