Theoretical and experimental study on the emission characteristics of waste plastics incineration by modified O2/RFG combustion technology

For mitigating the emission of greenhouse gas CO₂ from general air combustion systems, a clean combustion technology O₂/RFG is in development. The O₂/RFG combustion technology can significantly enhance the CO₂ concentration in the flue gas; however, using almost pure oxygen or pure CO₂ as feed gas is uneconomic and impractical. As a result, this study proposes a modified O₂/RFG combustion technology in which the minimum pure oxygen is mixed with the recycled flue gas and air to serve as the feed gas. The effects of different feed gas compositions and ratios of recycled flue gas on the emission characteristics of CO₂, CO and NO_x during the plastics incineration are investigated by theoretical and experimental approaches.Theoretical calculations were carried out by a thermodynamic equilibrium program and the results indicated that the emissions of CO₂ were increased with the O₂ concentrations in the feed gas and the ratios of recycled flue gas increased. Experimental results did not have the same trends with theoretical calculations. The best feed gas composition of the modified O₂/RFG combustion was 40% O₂ + 60% N₂ and the best ratio of recycled flue gas was 15%. As the O₂ concentration in feed gas and the ratio of recycled flue gas increased, the total flow rates and pressures of feed gas reduced. The mixing of solid waste and feed gas was incomplete and the formation of CO₂ decreased. Moreover, the emission of CO was decreased as the O₂ concentration in feed gas and the ratio of recycled flue gas increased. The emission of NO_x gradually increased with rising the ratio of recycled flue gas at lower O₂ concentration (<40%) but decreased at higher O₂ concentration (>60%).     

Catalytic removal of SO2, NO and HCl from incineration flue gas over activated carbon-supported metal oxides

Activated carbon-supported copper, iron, or vanadium oxide catalysts were exposed to incineration flue gas to investigate the simultaneous catalytic oxidation of sulfur dioxide/hydrogen chloride and selective catalytic reduction of nitrogen oxide by carbon monoxide. The results show that AC-supported catalysts exhibit higher activities for SO₂ and HCl oxidation than traditional γ-Al₂O₃-supported catalysts and the iron and vanadium catalysts act as catalysts instead of sorbents, and can decompose sulfate with evolution of SO₃ and then regenerate for more SO₂ adsorption to take place. The AC-supported catalysts also display a high activity for NO reduction with CO generated from a flue gas incineration process and the presence of SO₂ in the incineration flue gas can significantly promote catalytic activity. Using CO as the reducing agent for NO reduction is more effective than using NH₃, because NH₃ may be partially oxidized in the presence of excess O₂ (12 vol%. in the incineration flue gas used) to form N₂, which can decrease the overall extent of NO reduction.     

Apparatus for steady-state kinetic measurements of the catalytic reduction of nitric oxide by ammonia on iron oxide

The reduction of nitric oxide with ammonia on an unsupported iron oxide catalyst has been studied in a continuous-flow recycle reactor using simulated flue gas. The responses of the employed reactor system to step and pulse inputs of tracer indicate that the system could be regarded as a continuous stirred tank reactor (CSTR). Preliminary tests were carried out to determine the effect of temperature and particle size on the measured reaction rates. Additional experiments were performed in order to study the influence of oxygen and water concentration on these rates. A gas chromatographic system has been developed to analyze the gas components NO, N₂O, NO₂, NH₃, H₂O, O₂, CO₂ and N₂. In addition, the concentrations of NO and NO₂ were measured with a nondisperse infrared (NDUV/NDIR) analyzer.     

Reduction of amine mist emissions from a pilot-scale CO2 capture process using charged colloidal gas aphrons

In the CO₂ capture process from coal-derived flue gas where amine solvents are used, the flue gas can entrain small liquid droplets into the gas stream leading to emission of the amine solvent. The entrained drops, or mist, will lead to high solvent losses and cause decreased CO₂ capture performance. In order to reduce the emissions of the fine amine droplets from CO₂ absorber, a novel method using charged colloidal gas aphron (CGA) generated by an anionic surfactant was developed. The CGA absorption process for MEA emission reduction was optimized by investigating the surfactant concentration, stirring speed of the CGA generator, and capture temperature. The results show a significant reduction of MEA emissions of over 50% in the flue gas stream exiting the absorber column of a pilot scale CO₂ capture unit.     

Effects of NOx, α-Fe2O3, γ-Fe2O3, and HCl on mercury transformations in a 7-kW coal combustion system

Bench-scale investigations indicate that NO, NO₂, hematite (α-Fe₂O₃), maghemite (γ-Fe₂O₃), and HCl promote the conversion of gaseous elemental mercury (Hg⁰) to gaseous oxidized mercury (Hg²⁺) and/or particle-associated mercury (Hg[p]) in simulated coal combustion flue gases. In this investigation, the effects of NO_x, α-Fe₂O₃, γ-Fe₂O₃, and HCl on Hg transformations were evaluated by injecting them into actual coal combustion flue gases produced from burning subbituminous Absaloka and lignitic Falkirk coals in a 7-kW down-fired cylindrical furnace. A bituminous Blacksville coal known to produce an Hg²⁺-rich combustion flue gas was also burned in the system. The American Society for Testing and Materials Method D6784-02 (Ontario Hydro method) or an online Hg analyzer equipped to measure Hg⁰ and total gaseous mercury (Hg[tot]) was used to monitor Hg speciation at the baghouse inlet (160–195 °C) and outlet (110–140 °C) locations of the system. As expected, the baseline Blacksville flue gas was composed predominantly of Hg²⁺ (Hg²⁺/Hg[tot]=0.77), whereas Absaloka and Falkirk flue gases contained primarily Hg⁰ (Hg⁰/Hg[tot]=0.84 and 0.78, respectively). Injections of NO₂ (80–190 ppmv) at 440–880 °C and α-Fe₂O₃ (15 and 6 wt.%) at 450 °C into Absaloka and Falkirk coal combustion flue gases did not significantly affect Hg speciation. The lack of Hg⁰ to Hg²⁺ conversion suggests that components of Absaloka and Falkirk combustion flue gases and/or fly ashes inhibit heterogeneous Hg⁰–NO_x–α-Fe₂O₃ reactions or that the flue gas quench rate in the 7-kW system is much different in relation to bench-scale flue gas simulators.An abundance of Hg²⁺, HCl, and γ-Fe₂O₃ in Blacksville flue gas and the inertness of injected α-Fe₂O₃ with respect to heterogeneous Hg⁰ oxidation in Absaloka and Falkirk flue gases suggested that γ-Fe₂O₃ catalyzes Hg²⁺ formation and that HCl is an important Hg⁰ reactant. The filtration of Absaloka and Falkirk combustion flue gases at 150 °C through fabric filters with ≈60 g/m² γ-Fe₂O₃ indicated that about 30% of the Hg⁰ in Absaloka and Falkirk flue gases was converted to Hg²⁺ and/or Hg(p). HCl injection (100 ppmv) into the Absaloka combustion flue gas converted most of the Hg⁰ to Hg²⁺, whereas HCl injection into the Falkirk flue gas converted most of the Hg⁰ and Hg²⁺ to Hg(p). Additions of γ-Fe₂O₃ and HCl did not have a synergistic effect on Hg⁰ oxidation. The filtration of Absaloka and Falkirk flue gases through much greater fabric filter loadings of 475 g/m² γ-Fe₂O₃ essentially doubled the baghouse Hg[tot] removal efficiency to about 50%. Results from this investigation demonstrate the importance of evaluating potential Hg⁰ reactants and oxidation catalysts in actual coal combustion flue gases.     

Photooxidative removal of Hg0 from simulated flue gas using UV/H2O2 advanced oxidation process: Influence of operational parameters

Element mercury (Hg⁰) from flue gas is difficult to remove because of its low solubility in water and high volatility. A new technology for photooxidative removal of Hg⁰ with an ultraviolet (UV)/H₂O₂ advanced oxidation process is studied in an efficient laboratory-scale bubble column reactor. Influence of several key operational parameters on Hg⁰ removal efficiency is investigated. The results show that an increase in the UV light power, H₂O₂ initial concentration or H₂O₂ solution volume will enhance Hg⁰ removal. The Hg⁰ removal is inhibited by an increase of the Hg⁰ initial concentration. The solution initial pH and pH conditioning agent have a remarkable synergistic effect. The highest Hg⁰ removal efficiencies are achieved at the UV light power of 36W, H₂O₂ initial concentration of 0.125 mol/L, Hg⁰ initial concentration of 25.3 μg/Nm³, solution initial pH of 5, H₂O₂ solution volume of 600 ml, respectively. In addition, the O₂ percentage has little effect on the Hg⁰ removal efficiency. This study is beneficial for the potential practical application of Hg⁰ removal from coal-fired flue gas with UV/H₂O₂ advanced oxidation process.     

Combustion characteristics of lignite-fired oxy-fuel flames

This experimental work describes the combustion characteristics of lignite-fired oxy-fuel flames, in terms of temperature distribution, gas composition (O₂, CO₂, CO, total hydrocarbon concentration and NO) and ignition behaviour. The aim is to evaluate the flame structure of three oxy-fuel cases (obtained by changing the flue gas recycle rate) including a comparison with an air-fired reference case. Measurements were performed in Chalmers 100 kW test unit, which facilitates oxy-fuel combustion under flue gas recycling conditions. Temperature, O₂ and CO concentration profiles and images of the flames indicate that earlier ignition and more intense combustion with higher peak temperatures follow from reduction of the recycle rate during oxy-fuel operation. This is mostly due to higher O₂ concentration in the feed gas, reduced cooling from the recycled flue gas, and change in flow patterns between the cases. The air case and the oxy-fuel case with the highest recycle rate were most sensitive to changes in overall stoichiometry. Despite significant differences in local CO concentration between the cases, the stack concentrations of CO are comparable. Hence, limiting CO emissions from oxy-fuel combustion is not more challenging than during air-firing. The NO emission, as shown previously, was significantly reduced by flue gas recycling.     

UV/H2O2氧化联合Ca(OH)2吸收同时脱硫脱硝

在小型紫外光-鼓泡床反应器中,对UV/H₂O₂氧化联合Ca(OH)₂吸收同时脱除燃煤烟气中NO与SO₂的主要影响因素[H₂O₂浓度、紫外光辐射强度、Ca(OH)₂浓度、NO浓度、溶液温度、烟气流量以及SO₂浓度]进行了考察。采用烟气分析仪和离子色谱仪分别对尾气中的NO₂和液相阴离子作了检测分析。结果显示:在本文所有实验条件下,SO₂均能实现完全脱除。随着H₂O₂浓度、紫外光辐射强度和Ca(OH)₂浓度的增加,NO的脱除效率均呈现先大幅度增加后轻微变化的趋势。NO脱除效率随烟气流量和NO浓度的增加均有大幅度下降。随着溶液温度和SO₂浓度的增加,NO脱除效率仅有微小的下降。离子色谱分析表明,反应产物主要是SO₄^2-和NO₃^-,同时有少量的NO₂^-产生。尾气中未能检测到有害气体NO₂。     

Coal combustion in O2/CO2 mixtures compared with air

As part of CO₂ abatement strategies for climate change, we are investigating coal combusion behaviour in various O₂/CO₂ mixtures and in air. The goal is to simulate conditions of coal combustion with flue gas recirculation in order to maximize the CO₂ concentration in the flue gas prior to its recovery. A western Canadian sub‐bituminous coal and a U.S. eastern bituminous coal were investigated. Thermal input was set at 0.21 MW with a flue gas oxygen concentration of 5 vol%. Experiments were done using various O₂/CO₂ mixtures and air. The oxygen concentration ranged from 21% to 42%. Up to 95% CO₂ concentrations were achieved in the flue gas. This paper describes experimental results in terms of flame temperatures and pollutant emissions (NO_x', SO₂ and CO).     

Investigation of flue-gas treatment with O3 injection using NO and NO2 planar laser-induced fluorescence

Direct ozone (O₃) injection is a promising flue-gas treatment technology based on oxidation of NO and Hg into soluble species like NO₂, NO₃, N₂O₅, oxidized mercury, etc. These product gases are then effectively removed from the flue gases with the wet flue gas desulfurization system for SO₂. The kinetics and mixing behaviors of the oxidation process are important phenomena in development of practical applications. In this work, planar laser-induced fluorescence (PLIF) of NO and NO₂ was utilized to investigate the reaction structures between a turbulent O₃ jet (dry air with 2000 ppm O₃) and a laminar co-flow of simulated flue gas (containing 200 ppm NO), prepared in co-axial tubes. The shape of the reaction zone and the NO conversion rate along with the downstream length were determined from the NO-PLIF measurements. About 62% of NO was oxidized at 15d (d, jet orifice diameter) by a 30 m/s O₃ jet with an influence width of about 6d in radius. The NO₂ PLIF results support the conclusions deduced from the NO-PLIF measurements.     

Removal of NOx with radical injection caused by corona discharge

Removal of NO_x (namely DeNO_x) from simulated flue gas with direct current (d.c.) corona radical shower system was investigated. Steady streamer coronas occur when the flow rates of the fed gases are adjusted properly. The experimental results show that both the composition and the flow rate of the gas fed into the nozzles influence the V-I characteristic of corona discharge. The vapor in the flue gas restrains the discharge, reduces the discharge current, but enhances the DeNO_x efficiency. Furthermore, removal of NO_x from flue gas by radical injection associated with alkali solution (26% by weight of NaOH in water) scrubbing was carried out. Oxygen together with water vapor is fed into the nozzle electrode and the oxygen and water molecules are decomposed in the corona zone. It is found that NO and NO₂ can be converted into HNO₂ and HNO₃, respectively, by radicals formed during the discharge process and the conversion efficiency of NO_x in the plasma reactor is more than 60%. The overall DeNO_x efficiency of the system reaches 81.7% after the flue gas was scrubbed by the NaOH solution.     

燃煤烟气中细颗粒物与共存气态组分对膜吸收CO2的影响

由于燃煤烟气中细颗粒物和气态污染物难以完全脱除,同时经湿法脱硫后烟气中水汽接近饱和状态,因此,有必要揭示细颗粒物及共存气态组分对膜吸收CO₂的影响。采用燃煤热态试验装置,考察了燃煤烟气中细颗粒物、SO₂、水汽对膜吸收CO₂性能的影响,并进行了实际燃煤湿法脱硫净烟气环境下的膜吸收CO₂试验。结果表明:细颗粒物随烟气通过膜组件后,部分细颗粒物可被膜截留,沉积于膜表面,导致膜吸收CO₂效率下降,其影响程度随细颗粒物浓度的降低而减弱,与细颗粒物物性有一定关系,通过有效降低烟气中细颗粒物浓度,可显著延长膜的稳定运行时间;SO₂的存在会与CO₂产生竞争吸收现象,但因烟气中SO₂含量远低于CO₂,对CO₂吸收效率影响不明显;对于水汽,只需在运行一段时间后对膜组件作气体干燥反吹,可基本维持膜组件的稳定运行。     

Experimental investigation and mathematical modelling of wood combustion in a moving grate boiler

The use of biomass to generate energy offers significant environmental advantages for the reduction in emissions of greenhouse gases. The main objective of this study was to investigate the performance of a small scale biomass heating plant: i.e. combustion characteristics and emissions. An extensive series of experimental tests was carried out at a small scale residential biomass heating plant i.e. wood chip fired boiler. The concentrations of CO, NO_x, particulate matter in the flue gas were measured. In addition, mathematical modelling work using FLIC and FLUENT codes was carried out in order to simulate the overall performance of the wood fired heating system. Results showed that pollutant emissions from the boiler were within the relative emission limits. Mass concentration of CO emission was 550-1600 mg/m³ (10% O₂). NO_x concentration in the flue gas from the wood chips combustion varied slightly between 28 and 60 ppmv. Mass concentration of PM₁₀ in the flue gas was 205 mg/m³ (10% O₂) The modelling results showed that most of the fuel was burnt inside the furnace and little CO was released from the system due to the high flue gas temperature in the furnace. The injection of the secondary air provided adequate mixing and favourable combustion conditions in the over-bed chamber in the wood chips fired boiler. This study has shown that the use of wood heating system result in much lower CO₂ emissions than from a fossil fuel e.g. coal fired heating system.     

活性焦汞吸附特性及动力学机理分析

通过固态吸附剂汞吸附效能测定系统进行了太西活性焦吸附单质汞的实验,考察单质汞Hg⁰入口浓度和温度对太西活性焦脱汞性能的影响并探讨了吸附机理。结果表明:在CO₂/N₂/O₂/NO/Hg⁰体系中,不同Hg⁰入口浓度获得的汞脱除效率曲线相似,脱除效率随Hg⁰入口浓度增大而增加;变入口浓度工况下,汞的吸附全过程遵循准二级动力学反应模型,该吸附过程以化学吸附为主;在反应温度从403 K升高到423 K的过程中,系统发生了化学吸附或者化学反应,423 K可作为活性焦的最佳除汞温度;Bangham方程可对变温工况下活性焦脱除单质汞的吸附过程进行准确描述,并获得不同温度下活性焦脱汞的吸附速率常数存在k_423K>k_463K>k_403K的关系。     

Removal of Hg0 from containing‐SO2/NO flue gas by ultraviolet/H2O2 process in a novel photochemical reactor

A novel photochemical spray reactor is first developed and is used to remove Hg⁰ and simultaneously remove Hg⁰/SO₂/NO from flue gas by ultraviolet (UV)/H₂O₂ process. The effects of several parameters (UV wavelength, UV power, H₂O₂ concentration, Hg⁰ inlet concentration, solution temperature, liquid–gas ratio, solution pH, SO₂ concentration, NO concentration, and O₂ concentration) on removal of Hg⁰ by UV/H₂O₂ process were investigated. Removal mechanism of Hg⁰ is proposed and simultaneous removal of Hg⁰, NO, and SO₂ is also studied. The results show that the parameters, UV wavelength, UV power, H₂O₂ concentration, liquid–gas ratio, solution pH, and O₂ concentration, have significant impact on removal of Hg⁰. However, the parameters, Hg⁰ inlet concentration, solution temperature, SO₂ concentration, and NO concentration, only have small effect on removal of Hg⁰. Hg²⁺ is the final product of Hg⁰ removal, and Hg⁰ is mainly removed by oxidations of H₂O₂, ·OH, · O, O₃, and photoexcitation of UV. © 2014 American Institute of Chemical Engineers AIChE J, 60: 2275–2285, 2014     

Investigation on elemental mercury oxidation mechanism by non-thermal plasma treatment

Converting elemental mercury into divalent compound is one of the most important steps for mercury abatement from coal fired flue gas. The oxidation of elemental mercury was investigated in this paper using dielectric barrier discharge (DBD) non-thermal plasma (NTP) technology at room temperature. Effects of different flue gas components like oxygen, moisture, HCl, NO and SO₂ were investigated. Results indicate that active radicals including O, O₃ and OH all contribute to the oxidation of elemental mercury. Under the conditions of 5% O₂ in the simulated flue gas, about 90.2% of Hg⁰ was observed to be oxidized at 3.68 kV discharge voltage. The increase of discharge voltage, O₂ level and H₂O content can all improve the oxidation rate, individually. With O₂ and H₂O both existed, there is an optimal moisture level for the mercury oxidation during the NTP treatment. In this test, the observed optimal moisture level was around 0.74% by volume. Hydrogen chloride can promote the oxidation of mercury due to chlorine atoms produced in the plasma process. Both NO and SO₂ have inhibitory effects on mercury oxidation, which can be attributed to their competitive consumption of O₃ and O.     

The activity of Rh/Al2O3 and Rh-Na/Al2O3 catalysts for PAHs removal in the waste incineration processes: Effects of particulates, heavy metals, and acid gases

This study investigated the activity of Rh/Al₂O₃ and Rh-Na/Al₂O₃ catalysts for polycyclic aromatic hydrocarbons (PAHs) removal and the influence of particulates, heavy metals, and acid gases (SO₂ and HCl) on the performance of catalysts. The experiments were carried out in a laboratory-scale waste incineration system. Experimental results show that the destruction removal efficiency (DRE) of PAHs by Rh/Al₂O₃ and Rh-Na/Al₂O₃ catalysts were 80% and 59%, respectively when the flue gas did not contain any pollutants. The concentrations of PAHs increased by using a Rh/Al₂O₃ catalyst when the flue gas contained Cd, Pb, and SO₂ and also increased by using a Rh-Na/Al₂O₃ catalyst when the flue gas contained particulates, Cd, and HCl. Adding Na to the Rh/Al₂O₃ catalyst can inhibit the increases of 3-4 ring PAHs when the flue gas contained Pb. The influence of acid gases on the performance of the Rh/Al₂O₃ and Rh-Na/Al₂O₃ catalysts followed the sequence SO₂ > HCl > SO₂ + HCl. The activity of the catalysts for PAHs removal was significantly suppressed by increased concentrations in particulates and Cd, yet promoted by a high Pb concentration. The results of ESCA analysis indicated that the presence of Cd and Pb did not change the chemical states of Rh and Na, but the presence of SO₂ and HCl did.     

A study on natural clinoptilolite for CO2/N2 gas separation

Based on its low cost and low water adsorption capacity, compared to synthetic zeolites (A-type, X-type and Y-type), natural, untreated clinoptilolite was examined as a potential adsorbent for a separation process targeting on removal of CO₂ from flue gas. Taking into consideration typical flue gas composition and temperature, adsorptive properties of binary CO₂/N₂ mixtures were tested in the temperature range of 268 to 403 K and compared with literature data. The results showed that CO₂ concentration, total pressure, and temperature strongly affect selectivity and working capacity, restricting the conditions under which the material could be used as an efficient adsorbent.     

Enhancement of NO absorption in ammonium-based solution using heterogeneous Fenton reaction at low H<Subscript>2</Subscript>O<Subscript>2</Subscript> consumption

A novel NO removal system is designed, where NO is initially oxidized by ?OH radicals from the decomposition of hydrogen peroxide (H₂O₂) over hematite and then absorbed by ammonium-based solution. According to the high performance liquid chromatography (HPLC) profile and the isopropanol injection experiments, the ?OH radicals are proved to play a critical role in NO removal. The NO removal efficiency primarily depends on H₂O₂ concentration, gas hourly space velocity (GHSV), H₂O₂ feeding rate and reaction temperature, while the flue gas temperature slightly affects the NO removal efficiency. The low H₂O₂ consumption makes this system a promising technique in NO removal process using wet-method. The evolution of catalyst in reaction is analyzed by scanning electron microscopy (SEM), energy dispersive X-ray spectrometry (EDS), Fourier Transform infrared spectroscopy (FTIR) and X-ray diffraction (XRD). The nitrite ion and nitrate ion in aqueous solution are detected by the continuous phase flow analyzer. Finally, the macrokinetic parameters of the NO oxidation are obtained by using the initial rate method.