Family scheduling with batch availability in flow shops to minimize makespan

This paper addresses a batch scheduling problem in flow shop production systems, where job families are formed based on setup similarities. In order to improve setup efficiency, we consider batching decisions in our solution procedure. Due to its high practical relevance, the batch availability assumption is also adopted in this study. In the presence of sequence-dependent setup times, it is proved that a permutation flow shop is generally not optimal. Therefore, our objective is to determine solutions with inconsistent batches, which essentially lead to non-permutation schedules, to minimize makespan. After examining structural properties, we develop a tabu search algorithm with multiple neighbourhood functions. Computational results confirm the remarkable benefits of batching decisions. Our algorithm also outperforms some well-known and well-performing approaches.     

Flow shop batching and scheduling with sequence-dependent setup times

This paper addresses the flow shop batching and scheduling problem where sequence-dependent family setup times are present and the objective is to minimize makespan. We consider violating the group technology assumption by dividing product families into batches. In order to reduce setup times, inconsistent batches are formed on different machines, which lead to non-permutation schedules. To the best of our knowledge, this is the first time that the splitting of job families into inconsistent batches has been considered in a flow shop system. A tabu search algorithm is developed which contains several neighbourhood functions, double tabu lists and a multilevel diversification structure. Compared to the state-of-the-art meta-heuristics for this problem, the proposed tabu search algorithm achieves further improvement when the group scheduling assumption is dropped. Also, various experiments conducted on the benchmark problem instances confirm the benefits of batching. Therefore, it will be prudent for the practitioners to consider adopting inconsistent batches and non-permutation schedules to improve their operational efficiency within a reasonable amount of computational effort.     

Minimizing total completion time in two-machine flow shops with exact delays

We study the problem of minimizing total completion time in the two-machine flow shop with exact delay model. This problem is a generalization of the no-wait flow shop problem which is known to be strongly NP-hard. Our problem has many applications but little results are given in the literature so far. We focus on permutation schedules. We first prove that some simple algorithms can be used to find the optimal schedules for some special cases. Then for the general case, we design some heuristics as well as metaheuristics whose performance are shown to be effective by computational experiments.     

Local search heuristics for two-stage flow shop problems with secondary criterion

This paper develops and compares different local search heuristics for the two-stage flow shop problem with makespan minimization as the primary criterion and the minimization of either the total flow time, total weighted flow time, or total weighted tardiness as the secondary criterion. We investigate several variants of simulated annealing, threshold accepting, tabu search, and multi-level search algorithms. The influence of the parameters of these heuristics and the starting solution are empirically analyzed. The proposed heuristic algorithms are empirically evaluated and found to be relatively more effective in finding better quality solutions than the existing algorithms.Scope and purposeTraditional research to solve multi-stage scheduling problems has focused on single criterion. However, in industrial scheduling practices, managers develop schedules based on multi-criteria. Scheduling problems involving multiple criteria require significantly more effort in finding acceptable solutions and hence have not received much attention in the literature. This paper considers one such multiple criteria scheduling problem, namely, the two-machine flow shop problem where the primary criterion is the minimization of makespan and the secondary criterion is one of the three most popular performance measures, namely, the total flow time, total weighted flow time, or total weighted tardiness. Based on the principles of local search, development of heuristic algorithms, that can be adapted for several multi-criteria scheduling problems, is discussed. Using the example of the two-machine flow shop problem with secondary criterion, computational experiments are used to evaluate the utility of the proposed algorithms for solving scheduling problems with a secondary criterion.     

Metaheuristics for scheduling a non-permutation flowline manufacturing cell with sequence dependent family setup times

The broad applications of cellular manufacturing make flowline manufacturing cell scheduling problems with sequence dependent family setup times a core topic in the field of scheduling. Due to computational complexity, almost all published studies focus on using permutation schedules to deal with this problem. To explore the potential effectiveness of treating this argument using non-permutation schedules, three prominent types of metaheuristics—a simulated annealing, a genetic algorithm and a tabu search—are proposed and empirically evaluated. The experimental results demonstrate that in general, the improvement made by non-permutation schedules over permutation schedules for the due-date-based performance criteria were significantly better than that for the completion-time-based criteria. The results of this study will provide practitioners a guideline as to when to adopt a non-permutation schedule, which may exhibit better performance with additional computational efforts.     

Makespan distribution of permutation flowshop schedules

The makespan distribution of permutation flowshop schedules has been a topic of debate for almost fifty years. Many researchers have confirmed or doubted the famous claim that the makespan distribution of permutation flowshop schedules is asymptotically normal if the number of jobs is sufficiently large. This paper theoretically and empirically investigates the makespan distribution of permutation flowshop schedules and shows that the normality claim is not valid for the job-dominated and machine-dominated flowshops. Errors in the proof of normality of the makespan distribution of permutation flowshop schedules are pointed out. It is shown that the makespan distribution of a permutation flowshop scheduling problem depends on the number of jobs as well as the number of machines.     

Evolutionary algorithms for scheduling m-machine flow shop with lot streaming

This paper addresses the problem of making sequencing and scheduling decisions for n jobs–m-machines flow shops under lot sizing environment. Lot streaming (Lot sizing) is the process of creating sub lots to move the completed portion of a production sub lots to down stream machines. There is a scope for efficient algorithms for scheduling problems in m-machine flow shop with lot streaming. In recent years, much attention is given to heuristics and search techniques. Evolutionary algorithms that belong to search heuristics find more applications in recent research. Genetic algorithm (GA) and hybrid genetic algorithm (HEA) also known as hybrid evolutionary algorithm fall under evolutionary heuristics. On this concern this paper proposes two evolutionary algorithms namely, GA and HEA to evolve best sequence for makespan/total flow time criterion for m-machine flow shop involved with lot streaming and set-up time. The following two algorithms are used to evaluate the performance of the proposed GA and HEA: (i) Baker's algorithm (BA), an optimal solution procedure for two-machine flow shop problem with lot streaming and makespan objective criterion and (ii) simulated annealing algorithm (SA) for m-machine flow shop problem with lot streaming and makespan and total flow time criteria.     

Several flow shop scheduling problems with truncated position-based learning effect

The concept of truncated position-based learning process plays a key role in production environments. However, it is relatively unexplored in the flow shop setting. In this paper, we consider the flow shop scheduling with truncated position-based learning effect, i.e., the actual processing time of a job is a function of its position and a control parameter in a processing permutation. The objective is to minimize one of the six regular performance criteria, namely, the total completion time, the makespan, the total weighted completion time, the discounted total weighted completion time, the sum of the quadratic job completion times, and the maximum lateness. We present heuristic algorithms and analyze the worst-case bound of these heuristic algorithms. We also provide the computational results to evaluate the performance of the heuristics.     

The flow shop problem with a composite cost function

In a flow shop situation some jobs may be more important than others due to variable cost factors such as holding cost and tardiness cost. In this paper, several well-known heuristics designed to find “good” solutions with respect to the makespan criterion for the flow shop are examined for performance when the objective function is to find sequences that will minimize costs due to holding and tardiness costs.     

A hybrid discrete differential evolution algorithm for the no-idle permutation flow shop scheduling problem with makespan criterion

This paper presents a hybrid discrete differential evolution (HDDE) algorithm for the no-idle permutation flow shop scheduling problem with makespan criterion, which is not so well studied. The no-idle condition requires that each machine must process jobs without any interruption from the start of processing the first job to the completion of processing the last job. A novel speed-up method based on network representation is proposed to evaluate the whole insert neighborhood of a job permutation and employed in HDDE, and moreover, an insert neighborhood local search is modified effectively in HDDE to balance global exploration and local exploitation. Experimental results and a thorough statistical analysis show that HDDE is superior to the existing state-of-the-art algorithms by a significant margin.     

Scheduling flow lines with buffers by ant colony digraph

This work starts from modeling the scheduling of n jobs on m machines/stages as flowshop with buffers in manufacturing. A mixed-integer linear programing model is presented, showing that buffers of size n ? 2 allow permuting sequences of jobs between stages. This model is addressed in the literature as non-permutation flowshop scheduling (NPFS) and is described in this article by a disjunctive graph (digraph) with the purpose of designing specialized heuristic and metaheuristics algorithms for the NPFS problem. Ant colony optimization (ACO) with the biologically inspired mechanisms of learned desirability and pheromone rule is shown to produce natively eligible schedules, as opposed to most metaheuristics approaches, which improve permutation solutions found by other heuristics. The proposed ACO has been critically compared and assessed by computation experiments over existing native approaches. Most makespan upper bounds of the established benchmark problems from Taillard (1993) and Demirkol, Mehta, and Uzsoy (1998) with up to 500 jobs on 20 machines have been improved by the proposed ACO.     

面向多目标流水车间调度的多种群多目标遗传算法

针对制造型企业普遍存在的流水车间调度问题,建立了以最小化最迟完成时间和总延迟时间为目标的多目标调度模型,并提出一种基于分解方法的多种群多目标遗传算法进行求解.该算法将多目标流水车间调度问题分解为多个单目标子问题,并分阶段地将这些子问题引入到算法迭代过程进行求解.算法在每次迭代时,依据种群的分布情况选择各子问题的最好解及与其相似的个体分别为当前求解的子问题构造子种群,通过多种群的进化完成对多个子问题最优解的并行搜索.通过对标准测试算例进行仿真实验,结果表明所提出的算法在求解该问题上能够获得较好的非支配解集.     

An improved heuristic for no-wait flow shop to minimize makespan

No-wait flow shop production has been widely applied in manufacturing, where no waiting time is allowed between intermediate operations. However, minimization of makespan for no-wait flow shop production is NP-hard. In this paper, we propose an average idle time (AIT) heuristic to minimize makespan in no-wait flow shop production. First, we take the current idle times and future idle times into consideration, proposing an initial sequence algorithm, and then use the insertion and neighborhood exchanging methods to further improve solutions. Compared with three existing best-known heuristics, our AIT heuristic can achieve the smallest deviations of 0.23% from optimum, based on Taillard’s benchmarks and 600 randomly generated instances, in the same computational complexity.     

A comparison of scheduling algorithms for flexible flow shop problems with unrelated parallel machines,setup times,and dual criteria

This paper considers a flexible flow shop scheduling problem, where at least one production stage is made up of unrelated parallel machines. Moreover, sequence- and machine-dependent setup times are given. The objective is to find a schedule that minimizes a convex sum of makespan and the number of tardy jobs in a static flexible flow shop environment. For this problem, a 0–1 mixed integer program is formulated. The problem is, however, a combinatorial optimization problem which is too difficult to be solved optimally for large problem sizes, and hence heuristics are used to obtain good solutions in a reasonable time. The proposed constructive heuristics for sequencing the jobs start with the generation of the representatives of the operating time for each operation. Then some dispatching rules and flow shop makespan heuristics are developed. To improve the solutions obtained by the constructive algorithms, fast polynomial heuristic improvement algorithms based on shift moves and pairwise interchanges of jobs are applied. In addition, metaheuristics are suggested, namely simulated annealing (SA), tabu search (TS) and genetic algorithms. The basic parameters of each metaheuristic are briefly discussed in this paper. The performance of the heuristics is compared relative to each other on a set of test problems with up to 50 jobs and 20 stages and with an optimal solution for small-size problems. We have found that among the constructive algorithms the insertion-based approach is superior to the others, whereas the proposed SA algorithms are better than TS and genetic algorithms among the iterative metaheuristic algorithms.     

A hybrid variable neighborhood search algorithm for solving the limited-buffer permutation flow shop scheduling problem with the makespan criterion

This paper investigates the limited-buffer permutation flow shop scheduling problem (LBPFSP) with the makespan criterion. A hybrid variable neighborhood search (HVNS) algorithm hybridized with the simulated annealing algorithm is used to solve the problem. A method is also developed to decrease the computational effort needed to implement different types of local search approaches used in the HVNS algorithm. Computational results show the higher efficiency of the HVNS algorithm as compared with the state-of-the-art algorithms. In addition, the HVNS algorithm is competitive with the algorithms proposed in the literature for solving the blocking flow shop scheduling problem (i.e., LBPFSP with zero-capacity buffers), and finds 54 new upper bounds for the Taillard's benchmark instances.     

A contribution and new heuristics for open shop scheduling

This paper deals with open shops under makespan minimization. Encoding scheme plays a pivotal role in the success of any algorithm to solve a scheduling problem. Although the permutation list has many advantages (such as high adaptability to any operators, conceptual simplicity and ease of implementation), it suffers from a notorious inherent drawback, called redundancy. This serious drawback has made many researchers conclude that permutation list is ineffective for open shop scheduling. Therefore, they have turned toward the utilization of rank matrix encoding scheme to overcome this shortcoming at the expense of losing other advantages of permutation list. In this paper, we first pinpoint the origin of redundancy in the permutation list. We then analyze circumstances in which the redundancy occurs and afterwards present four efficient theorems to avoid this critical disadvantage. Regarding the theorems, we understand that redundancy is quite identifiable and also controllable. By introducing an alternative possibility to rank matrices of excluding redundancy, the solution space of open shops is significantly reduced. By reducing the search space, the probability of finding an excellent solution in reasonable computational time outstandingly soars. Finally, based on insertion and reinsertion operators we propose four constructive heuristics incorporating simple applications of the theorems. We evaluate the effectiveness and efficiency of our proposed algorithms on three well-known benchmarks and against some other existing heuristics. All the results and analyses illustrate the authenticity and superiority of our theorems and proposed constructive heuristics.     

解决零空闲流水线调度问题的离散粒子群算法

研究了以最大完工时间为目标的零空闲流水线调度问题.提出一种复杂度为O(nm)的最大完工时间算法和一种快速插入邻域搜索算法;提出了解决该问题的离散粒子群调度算法,并结合简化邻域搜索算法给出了提高调度算法性能的措施.仿真实验表明了所得算法的有效性.     

Flow shop vs. permutation shop with time delays

This paper considers the evaluation of the worst-case performance ratio between the best solution of the flow shop problem and the permutation flow shop with time delays considerations. It is observed that, even in the restricted case of two machines and unit execution time operations, the two models may generate different optimal values for the makespan. More specifically, it is shown that, in the two-machine case, the performance ratio between the best permutation schedule and the best flow shop schedule is bounded by 2. When the operations of the n jobs are restricted to be unit execution time, this ratio is reduced to (2−(3/n+2)) for the two-machine case, and is m for the m-machine case.     

流水作业批调度问题优化算法研究

为解决流水作业环境作业尺寸有差异的批调度问题,建立了基于混合整数规划方法的最大时间跨度模型,分析问题的计算复杂性,给出设备数、作业数既定情况下的可行解规模.设计一种混合蚁群算法对最大时间跨度进行优化,结合算法的搜索机制和批调度启发式规则,实现了最小化最大时间跨度.利用模拟退火方法改进蚁群算法路径选择,避免算法陷入局部最优和过早收敛.实验设计随机算例,对各类不同规模的算例进行仿真实验,实验结果表明混合蚁群算法在最优解、平均运行时间和最大时间跨度等方面优于其他同类算法.     

Native metaheuristics for non-permutation flowshop scheduling

The most general flowshop scheduling problem is also addressed in the literature as non-permutation flowshop (NPFS). Current processors are able to cope with the \((n!)^{m}\) combinatorial complexity of NPFS scheduling by metaheuristics. After briefly discussing the requirements for a manufacturing layout to be designed and modeled as non-permutation flowshop, a disjunctive graph (digraph) approach is used to build native solutions. The implementation of an Ant Colony Optimization (ACO) algorithm has been described in detail; it has been shown how the biologically inspired mechanisms produce eligible schedules, as opposed to most metaheuristics approaches, which improve permutation solutions. ACO algorithms are an example of native non-permutation (NNP) solutions of the flowshop scheduling problem, opening a new perspective on building purely native approaches. The proposed NNP-ACO has been assessed over existing native approaches improving most makespan upper bounds of the benchmark problems from Demirkol et al. (1998).