Performance evaluation of proposed Differential Evolution and Particle Swarm Optimization algorithms for scheduling m-machine flow shops with lot streaming

We consider n-job, m-machine lot streaming problem in a flow shop with equal size sub lots where the objective is to minimize the makespan and total flow time. Lot streaming (Lot sizing) is a technique that splits a production lot consisting of identical items into sub lots to improve the performance of a multi stage production system by over lapping the sub lots on successive machines. There is a scope for efficient algorithms for scheduling problems in m-machine flow shop with lot streaming. In recent years, much attention is given to heuristics and search techniques. To solve this problem, we propose a Differential Evolution Algorithm (DEA) and Particle Swarm Optimization (PSO) to evolve best sequence for makespan/total flow time criterion for m-machine flow shop involved with lot streaming and set up time. In this research, we propose the DEA and PSO algorithms for discrete lot streaming with equal sub lots. The proposed methods are tested and the performances were evaluated. The computational results show that the proposed algorithms are very competitive for the lot streaming flow shop scheduling problem.     

Heuristic algorithms for two machine re-entrant flow shop

This paper focuses on a two machine re-entrant flow shop scheduling problem with the objective of minimizing makespan. In the re-entrant flow shop considered here, each job has the processing route (M₁, M₂, M₁, M₂, …, M₁, M₂). We present heuristic algorithms, some are modified from existing algorithms and some are newly developed. Extensive computational experiments are performed to evaluate the performance of the heuristics. Results of the experiments show that the performance of heuristics is significantly affected by the distribution of workloads on machines and some of them are excellent.     

A new genetic algorithm for lot-streaming flow shop scheduling with limited capacity buffers

Lot-streaming is the process of splitting a job (lot) into a number of smaller sublots to allow the overlapping of operations between successive machines in a multi-stage production system. The use of sublots usually results in substantially shorter job completion times for the corresponding schedule. A new genetic algorithm (NGA) is proposed for an n-job, m-machine, lot-streaming flow shop scheduling problem with equal size sublots and limited capacity buffers with blocking in which the objective is to minimize total earliness and tardiness penalties. NGA replaces the selection and mating operators of genetic algorithms (GAs), which often lead to premature convergence, by new operators (marriage and pregnancy operators) and also adopts the idea of inter-chromosomal dominance and individuals’ similarities. Extensive computational experiments have been conducted to compare the performance of NGA with that of GA. The results show that, on the average, NGA outperforms GA by 9.86 % in terms of objective function value for medium to large-scale lot-streaming flow-shop scheduling problems.     

Flow shop vs. permutation shop with time delays

This paper considers the evaluation of the worst-case performance ratio between the best solution of the flow shop problem and the permutation flow shop with time delays considerations. It is observed that, even in the restricted case of two machines and unit execution time operations, the two models may generate different optimal values for the makespan. More specifically, it is shown that, in the two-machine case, the performance ratio between the best permutation schedule and the best flow shop schedule is bounded by 2. When the operations of the n jobs are restricted to be unit execution time, this ratio is reduced to (2−(3/n+2)) for the two-machine case, and is m for the m-machine case.     

Flow shop scheduling to minimize makespan with decreasing time-dependent job processing times

In this study, we consider an n-job, m-machine flow shop scheduling problem with decreasing time-dependent job processing times. By the decreasing time-dependent job processing times, we mean that the processing time is a decreasing function of its execution starting time. When some dominant relationships between m − 1 machines can be satisfied, we show that the makespan minimization problem can be solved in polynomial time.     

Minimizing the bicriteria of makespan and maximum tardiness with an upper bound on maximum tardiness

This paper studies the flowshop scheduling problem with a complex bicriteria objective function. A weighted sum of makespan and maximum tardiness subject to a maximum tardiness threshold value is to be optimized. This problem, with interesting potential applications in practice, has been sparsely studied in the literature. We propose global and local dominance relationships for the three-machine problem and a fast and effective genetic algorithm (GA) for the more general m$m$-machine case. The proposed GA incorporates a novel three-phase fitness assignment mechanism specially targeted at dealing with populations in which both feasible as well as infeasible solutions might coexist. Comprehensive computational and statistical experiments show that the proposed GA outperforms the two most effective existing heuristics by a considerable margin in all scenarios. Furthermore, the proposed GA is also faster and able to find more feasible solutions. It should be noted that when the weight assigned to maximum tardiness is zero, then the problem is reduced to minimizing makespan subject to a maximum tardiness threshold value. Heuristics for both problems have been provided in the literature recently but they have not been compared. Another contribution of this paper is to compare these recent heuristics with each other.     

A comparison of scheduling algorithms for flexible flow shop problems with unrelated parallel machines,setup times,and dual criteria

This paper considers a flexible flow shop scheduling problem, where at least one production stage is made up of unrelated parallel machines. Moreover, sequence- and machine-dependent setup times are given. The objective is to find a schedule that minimizes a convex sum of makespan and the number of tardy jobs in a static flexible flow shop environment. For this problem, a 0–1 mixed integer program is formulated. The problem is, however, a combinatorial optimization problem which is too difficult to be solved optimally for large problem sizes, and hence heuristics are used to obtain good solutions in a reasonable time. The proposed constructive heuristics for sequencing the jobs start with the generation of the representatives of the operating time for each operation. Then some dispatching rules and flow shop makespan heuristics are developed. To improve the solutions obtained by the constructive algorithms, fast polynomial heuristic improvement algorithms based on shift moves and pairwise interchanges of jobs are applied. In addition, metaheuristics are suggested, namely simulated annealing (SA), tabu search (TS) and genetic algorithms. The basic parameters of each metaheuristic are briefly discussed in this paper. The performance of the heuristics is compared relative to each other on a set of test problems with up to 50 jobs and 20 stages and with an optimal solution for small-size problems. We have found that among the constructive algorithms the insertion-based approach is superior to the others, whereas the proposed SA algorithms are better than TS and genetic algorithms among the iterative metaheuristic algorithms.     

Electromagnetism-like mechanism and simulated annealing algorithms for flowshop scheduling problems minimizing the total weighted tardiness and makespan

This paper presents an efficient meta-heuristic algorithm based on electromagnetism-like mechanism (EM), in which has been successfully implemented in a few combinatorial problems. We propose the EM for scheduling the flow shop problem that minimizes the makespan and total weighted tardiness and considers transportation times between machines and stage skipping (i.e., some jobs may not need to be processed on all the machines). To show the efficiency of this proposed algorithm, we also apply simulated annealing (SA) and some other well-recognized constructive heuristics, such as SPT, NEH, (g/2, g/2) Johnson’ rule, EWDD, SLACK, and NEH_EWDD for the given problems. To evaluate the performance and robustness of our proposed EM, we experiment a number of test problems. Our computational results show that our proposed EM in almost all cases outperforms SA and other foregoing heuristics applied to this paper.     

A genetic algorithm/mathematical programming approach to solve a two-level soft drink production problem

This study applies a genetic algorithm embedded with mathematical programming techniques to solve a synchronized and integrated two-level lot sizing and scheduling problem motivated by a real-world problem that arises in soft drink production. The problem considers a production process compounded by raw material preparation/storage and soft drink bottling. The lot sizing and scheduling decisions should be made simultaneously for raw material preparation/storage in tanks and soft drink bottling in several production lines minimizing inventory, shortage and setup costs. The literature provides mixed-integer programming models for this problem, as well as solution methods based on evolutionary algorithms and relax-and-fix approaches. The method applied by this paper uses a new approach which combines a genetic algorithm (GA) with mathematical programming techniques. The GA deals with sequencing decisions for production lots, so that an exact method can solve a simplified linear programming model, responsible for lot sizing decisions. The computational results show that this evolutionary/mathematical programming approach outperforms the literature methods in terms of production costs and run times when applied to a set of real-world problem instances provided by a soft drink company.     

Ant colony optimization for multi-objective flow shop scheduling problem

Flow shop scheduling problem consists of scheduling given jobs with same order at all machines. The job can be processed on at most one machine; meanwhile one machine can process at most one job. The most common objective for this problem is makespan. However, multi-objective approach for scheduling to reduce the total scheduling cost is important. Hence, in this study, we consider the flow shop scheduling problem with multi-objectives of makespan, total flow time and total machine idle time. Ant colony optimization (ACO) algorithm is proposed to solve this problem which is known as NP-hard type. The proposed algorithm is compared with solution performance obtained by the existing multi-objective heuristics. As a result, computational results show that proposed algorithm is more effective and better than other methods compared.     

Scheduling with multiple servers

In this paper, we consider the problem of scheduling a set of jobs on a set of identical parallel machines. Before the processing of a job can start, a setup is required which has to be performed by a given set of servers. We consider the complexity of such problems for the minimization of the makespan. For the problem with equal processing times and equal setup times we give a polynomial algorithm. For the problem with unit setup times, m machines and m − 1 servers, we give a pseudopolynomial algorithm. However, the problem with fixed number of machines and servers in the case of minimizing maximum lateness is proven to be unary NP-hard. In addition, recent algorithms for some parallel machine scheduling problems with constant precessing times are generalized to the corresponding server problems for the case of constant setup times. Moreover, we perform a worst case analysis of two list scheduling algorithms for makespan minimization.     

Scheduling and Lot Streaming in Flowshops with No-Wait in Process

Lot streaming involves splitting a production lot into a number of sublots, in order to allow the overlapping of successive operations, in multi-machine manufacturing systems. In no-wait flowshop scheduling, sublots are necessarily consistent, that is, they remain the same over all machines. The benefits of lot streaming include reductions in lead times and work-in-process, and increases in machine utilization rates. We study the problem of minimizing the makespan in no-wait flowshops producing multiple products with attached setup times, using lot streaming. Our study of the single product problem resolves an open question from the lot streaming literature. The intractable multiple product problem requires finding the optimal number of sublots, sublot sizes, and a product sequence for each machine. We develop a dynamic programming algorithm to generate all the nondominated schedule profiles for each product that are required to formulate the flowshop problem as a generalized traveling salesman problem. This problem is equivalent to a classical traveling salesman problem with a pseudopolynomial number of cities. We develop and computationally test an efficient heuristic for this problem. Our results indicate that solutions can quickly be found for flowshops with up to 10 machines and 50 products. Moreover, the solutions found by our heuristic provide a substantial improvement over previously published results.     

A heuristic for minimizing the makespan in no-idle permutation flow shops

The paper deals with the problem of finding a job sequence that minimizes the makespan in m-machine flow shops under the no-idle condition. This condition requires that each machine must process jobs without any interruption from the start of processing the first job to the completion of processing the last job. Since the problem is NP-hard, we propose a constructive heuristic for solving it that significantly outperforms heuristics known so far.     

流水作业批调度问题优化算法研究

为解决流水作业环境作业尺寸有差异的批调度问题,建立了基于混合整数规划方法的最大时间跨度模型,分析问题的计算复杂性,给出设备数、作业数既定情况下的可行解规模.设计一种混合蚁群算法对最大时间跨度进行优化,结合算法的搜索机制和批调度启发式规则,实现了最小化最大时间跨度.利用模拟退火方法改进蚁群算法路径选择,避免算法陷入局部最优和过早收敛.实验设计随机算例,对各类不同规模的算例进行仿真实验,实验结果表明混合蚁群算法在最优解、平均运行时间和最大时间跨度等方面优于其他同类算法.     

Flow shop scheduling to minimize the total completion time with a permanently present operator: Models and ant colony optimization metaheuristic

This paper studies the one-operator m-machine flow shop scheduling problem with the objective of minimizing the total completion time. In this problem, the processing of jobs and setup of machines require the continuous presence of a single operator. We compare three different mathematical formulations and propose an ant colony optimization based metaheuristic to solve this flow shop scheduling problem. A series of experiments are carried out to compare the properties of three formulations and to investigate the performance of the proposed ant colony optimization metaheuristic. The computational results show that (1) an assignment-based formulation performs best, and (2) the ant colony optimization based metaheuristic is a computationally efficient algorithm.     

Scheduling of Virtual Cellular Manufacturing Systems: A Biogeography-Based Optimization Algorithm

Virtual cellular manufacturing system (VCMS) is one of the modern strategies in the production facilities layout, which has attracted considerable attention in recent years. In this system, machines are located in different positions on the shop floor and virtual cells are a logical grouping of machines, jobs, and workers from the viewpoint of the production control system. These features not only enhance the system’s agility but also allow a dynamic reassignment of cells as demand changes. This paper addresses the VCMS scheduling problems where the jobs have different orders on machines and the objective is to simultaneously minimize the weighted sum of the makespan and total traveling distance in order to create a balance between criteria. The research methodology firstly consists of a mathematical programming model with regard to the production constraints in order to describe the characteristics of the VCMS. Secondly, a basic genetic algorithm (GA), a biogeography-based optimization (BBO) algorithm, an algorithm based on hybridization of BBO and GA, and the BBO algorithm accompanied by restart phase are developed to solve the VCMS scheduling problems. The developed algorithms have been compared to each other and their performance are evaluated in terms of their best solution and computational time as effectiveness and efficiency criteria, respectively. Consequently, the performance of the best algorithm has been evaluated by the state-of-the-art algorithm, GA, in the literature. The results show that the best algorithm based on BBO could find solutions at least as good as the last famous algorithm, GA, in the literature.     

A Constructive Genetic Algorithm for permutation flowshop scheduling

The general flowshop scheduling problem is a production problem where a set of n jobs have to be processed with identical flow pattern on m machines. In permutation flowshops the sequence of jobs is the same on all machines. A significant research effort has been devoted for sequencing jobs in a flowshop minimizing the makespan. This paper describes the application of a Constructive Genetic Algorithm (CGA) to makespan minimization on flowshop scheduling. The CGA was proposed recently as an alternative to traditional GA approaches, particularly, for evaluating schemata directly. The population initially formed only by schemata, evolves controlled by recombination to a population of well-adapted structures (schemata instantiation). The CGA implemented is based on the NEH classic heuristic and a local search heuristic used to define the fitness functions. The parameters of the CGA are calibrated using a Design of Experiments (DOE) approach. The computational results are compared against some other successful algorithms from the literature on Taillard’s well-known standard benchmark. The computational experience shows that this innovative CGA approach provides competitive results for flowshop scheduling problems.     

Optimal and online preemptive scheduling on uniformly related machines

We consider the problem of preemptive scheduling on uniformly related machines. We present a semi-online algorithm which, if the optimal makespan is given in advance, produces an optimal schedule. Using the standard doubling technique, this yields a 4-competitive deterministic and an e≈2.71-competitive randomized online algorithm. In addition, it matches the performance of the previously known algorithms for the offline case, with a considerably simpler proof. Finally, we study the performance of greedy heuristics for the same problem.     

An improved heuristic for no-wait flow shop to minimize makespan

No-wait flow shop production has been widely applied in manufacturing, where no waiting time is allowed between intermediate operations. However, minimization of makespan for no-wait flow shop production is NP-hard. In this paper, we propose an average idle time (AIT) heuristic to minimize makespan in no-wait flow shop production. First, we take the current idle times and future idle times into consideration, proposing an initial sequence algorithm, and then use the insertion and neighborhood exchanging methods to further improve solutions. Compared with three existing best-known heuristics, our AIT heuristic can achieve the smallest deviations of 0.23% from optimum, based on Taillard’s benchmarks and 600 randomly generated instances, in the same computational complexity.     

A simulated annealing algorithm approach to hybrid flow shop scheduling with sequence-dependent setup times

One of the scheduling problems with various applications in industries is hybrid flow shop. In hybrid flow shop, a series of n jobs are processed at a series of g workshops with several parallel machines in each workshop. To simplify the model construction in most research on hybrid flow shop scheduling problems, the setup times of operations have been ignored, combined with their corresponding processing times, or considered non sequence-dependent. However, in most real industries such as chemical, textile, metallurgical, printed circuit board, and automobile manufacturing, hybrid flow shop problems have sequence-dependent setup times (SDST). In this research, the problem of SDST hybrid flow shop scheduling with parallel identical machines to minimize the makespan is studied. A novel simulated annealing (NSA) algorithm is developed to produce a reasonable manufacturing schedule within an acceptable computational time. In this study, the proposed NSA uses a well combination of two moving operators for generating new solutions. The obtained results are compared with those computed by Random Key Genetic Algorithm (RKGA) and Immune Algorithm (IA) which are proposed previously. The results show that NSA outperforms both RKGA and IA.