EFFECT OF MINERAL FORTIFICATION ON RHEOLOGICAL PROPERTIES OF WHOLE WHEAT FLOUR

This study was aimed to evaluate the rheological changes that take place in the dough as a result of addition of elemental iron, ferric sodium ethylenediaminetetraacetate, zinc sulphate and zinc oxide in various combinations to whole wheat flour (WWF), packaged in polypropylene woven bags and tin boxes and stored for a period of 60 days under ambient and controlled conditions of temperature and relative humidity. Water absorption (WA) capacity, dough development time (DDT) and dough stability time (DS) of the fortified WWF were measured by farinographic method, and peak viscosity was assessed by viscographic analyses. WA capacity and DDT of flours increased during storage. Fortification significantly (P  <  0.05) affected WA, DDT, DS and viscographic characteristics of the flours. Packaging materials (P  <  0.05) influenced WA, DDT and DS, while storage condition had only affected viscographic properties of the flours.

PRACTICAL APPLICATIONS

The success of any fortification program depends on the stability of micronutrients and food to which they are added. Exposure of the fortificants to any of the physical and chemical factors including heat, moisture, air, or light and acid or alkaline environments during food processing, packaging, distribution or storage affects their stability. The rheological properties of dough made from fortified flours determine the quality of the fortified end product. Changes in rheological properties as a result of the incorporation of fortificants in the flour, its storage under variable conditions and length of time might have an effect on quality, cost and nutrition of the product.     

EFFECT OF PACKAGING MATERIALS ON THE QUALITY OF IRON-FORTIFIED WHOLEMEAL FLOUR DURING STORAGE

ABSTRACT

The effect of packaging materials on the physicochemical and rheological characteristics of iron‐fortified wholemeal flour (WMF) during storage was determined. WMF was fortified with three fortificants, namely ferrous sulfate (30 ppm), ferrous sulfate + ethylenediamine tetraacetic acid (EDTA) (20 + 20 ppm) and elemental iron (60 ppm). Each flour was also fortified with 1.5 ppm folic acid. Moisture, flour acidity and peroxide value increased during storage, while protein and fat contents decreased. Highest conversion of Fe²⁺ into Fe³⁺was observed in flour fortified with ferrous sulfate (2.72%), followed by that fortified with ferrous sulfate + EDTA (1.49%) and elemental iron (1.06%). Water absorption and dough viscosity of iron‐fortified flours increased during storage. The flour containing ferrous sulfate was most acceptable regarding sensory characteristics, followed by samples containing ferrous sulfate + EDTA. Fortified flours were more stable during storage than unfortified. Addition of EDTA increased the stability of flours and fortificants. The fortified flours stored in polypropylene bags proved more stable than those stored in the tin boxes.

PRACTICAL APPLICATIONS

The main role of packaging is to protect the product during handling, distribution and storage against environmental and mechanical hazards. The success of a fortification program depends on the stability of micronutrients and food to which these are added. Chemical changes during storage badly affect chapatti making and sensory properties. Exposure of the fortificant to any factor including heat, moisture, air or light, and acid or alkaline environments during processing, packaging, distribution, or storage affects its stability. Flour containing elemental iron and ferrous sulfate with EDTA remained stable up to 42 days. The unfortified flour and flour containing ferrous sulfate remained stable for 21 days in tin boxes and 28 days in the polypropylene bags. Wheat flour milling industry would be benefited from this research if government is keen to launch iron fortification program in the country to curb iron deficiency anemia among population.

     

Iron fortification of finger millet (Eleucine coracana) flour with EDTA and folic acid as co-fortificants

Fortification of staple foods with iron is a feasible strategy to enhance the intake of this mineral. In the present investigation, finger millet flour was explored for its suitability as a vehicle for fortification with iron. Ferrous fumarate and ferric pyrophosphate were added at levels that provided 6 mg of iron per 100 g of the flour, and both were found to be equally effective. Inclusion of EDTA and folic acid, along with the iron salts, significantly increased the bioaccessibility of iron from the fortified flours. The fortified flours were stable up to a period of 60 days. There was a decline in the bioaccessible iron content in the flour fortified with ferric pyrophosphate after 30 days of storage. Heat processing of the flours improved the bioaccessibility of iron from the unfortified and fortified flours. Fortification with iron did not affect the bioaccessibility of the native zinc from the flours.     

Micronutrient fortification of wheat flour: Recent development and strategies

Deficiencies of iron, zinc and vitamin A have been a focus of the governments and world organizations for decades and extensive efforts are being made to address this malnutrition. Being a popular and most common dietary staple of the population living in sub-continent and developing countries, wheat flour (WF) has gained a significant attention as a suitable vehicle for micronutrient fortification. Fortification of wheat flour has been established as an appropriate strategy to curtail micronutrient deficiencies especially in the developing economies. Extent of the prevalence of micronutrient deficiencies, their consequences, selection of a suitable vehicle, choice of fortificants and their levels and storage stability, acceptability and bioavailability of iron and zinc fortified WF are the key points of discussion in the current review. This review further highlights multifaceted issues pertaining to the appropriateness and suitability of fortification over other intervention strategies, ecological needs and fortification success stories and advantages of simply adding fortificants to flour to meet nutritional requirements of vulnerable groups. The authors have attempted to encompass the subject matter based on their research endeavors made in this direction.     

Nutrient addition to corn masa flour: effect on corn flour stability, nutrient loss, and acceptability of fortified corn tortillas

BACKGROUND: Iron, zinc, and vitamin B complex are among the most prevalent nutritional deficiencies in Mexico, with iron deficiency being the leading cause of anemia. Mexico has the highest per capita consumption of corn in the world, consumed mainly as tortilla. Thus, corn flour for making tortillas has been suggested as an effective strategy to overcome malnutrition in developing countries such as Mexico where corn is a staple food. The stability of micronutrients added to food is an important factor for the success of fortification programs. OBJECTIVE: The aim of this study was to evaluate the stability of corn flour fortified with micronutrients, and to measure the effect of micronutrient fortification on the sensory quality and stability of the fortificants in fresh and stored tortilla. METHODS: A commercially homogenized nonfortified corn flour (NCFC) produced from degermed white corn was fortified with a premix containing iron, zinc, thiamin, and riboflavin. Changes in thiamin, riboflavin, iron, and zinc content in fortified corn flour (FCF) and nonfortified corn flour (NFCF) during storage were investigated. Vitamin B1 and B2 content was determined by fluorescence spectroscopy while iron and zinc content was analyzed by atomic absorption. RESULTS: Thiamin content in FCF and NFCF showed a significant (p < .05) decrease (24% and 37%, respectively) after 90 days of storage. Riboflavin losses of 18% and 22% were observed for FCF and NFCF, respectively. FCF retained over 90% of iron, while zinc content remained constant. Losses of thiamin (27 to 39%) and riboflavin (37%) were produced during the process to convert corn masa flour into tortillas. CONCLUSIONS: Storage time slightly affected the stability of riboflavin and thiamin in FCF while the cooking process produced considerable losses of both vitamins. Tortillas made from FCF were well accepted by Mexican adults. We conclude that the addition of vitamins and minerals in the forms and quantities used in this study do not modify the shelf-life of corn flour, and neither do they cause sensorial changes in tortillas made from FCF.     

Chapatti quality from British wheat cultivar flours

The aim was to study wheat flour parameters relevant to suitability for production of chapattis, made from British wheat cultivars. Wholemeal flours from eight British cultivars grown in UK differed in physicochemical and rheological properties, and were less suited to chapatti production than Mehrani, commercial wholemeal chapatti flour. Chapatti quality of Mehrani wholemeal flour was rated as excellent, hence this was used as a benchmark. Flours from cultivars Riband and Galahad gave weak dough whereas those from Fresco and Mercia yielded dough high in resistance to sheeting that contracted after rolling. Dough from Avalon, Hereward and Pastiche had moderate resistance to sheeting properties. Changes in softness of chapatti during storage were evaluated using an Instron testing machine. Evaluation by sensory panel indicated that all cultivars produced chapattis that were fair to good in sensory characteristics. Some correlations were found between sensory and instrumental attributes of chapatti.     

Acceptability of complementary foods and breads prepared from zinc-fortified cereal flours among young children and adults in Senegal

We completed a series of studies to assess the acceptability of zinc-fortified, cereal-based complementary foods and zinc-fortified wheat breads. Young children and their caregivers completed acceptability tests with complementary foods fortified with iron only (60 mg iron as ferrous fumarate per kilogram cereal flour), or the same level of iron and zinc (240 mg zinc as zinc oxide per kilogram cereal flour), and the caregivers completed triangle taste tests to compare the same products. A separate group of adult participants completed acceptability tests with wheat breads fortified with iron and folic acid (15 mg iron as ferrous fumarate per kilogram flour and 1.5 mg folic acid per kilogram flour) or the same levels of iron-folic acid and 2 levels of zinc (63 mg zinc or 126 mg zinc as zinc oxide per kilogram flour). Finally, a threshold test was administered to another group of adult participants to compare nonfortified wheat bread to breads fortified with zinc in 80 mg increments ranging from 80 to 400 mg zinc as zinc oxide per kilogram flour. All products were acceptable when compared to non-zinc-fortified equivalents, and were well liked by the respective participants. For the triangle tests, caregivers were not able to detect significant differences between products. For threshold tests, adult participants detected differences in breads prepared from fortified wheat flour at 80 mg, 160 mg, and 320 mg zinc per kilogram flour, but not at 240 mg and 400 mg zinc per kilogram flour, respectively, when compared to nonfortified bread equivalents. Zinc fortification of cereal flours in the ranges of fortification that were tested does not adversely affect the acceptability of complementary foods and breads prepared from these flours. Practical Application: Fortification of staple food products is a low-cost approach to deliver additional micronutrients (including zinc) to large segments of a population. Determining the acceptability of products fortified with zinc is an important step in the development of zinc fortification programs.     

Studies on Polyphenol Oxidase Activity of Heat Stabilized Whole Wheat Flour and its Chapatti Making Quality

Studies were conducted to evaluate the effect of heat treatment on polyphenol oxidase (PPO) activity of whole-wheat flour (WWF) as well as its chapatti making quality. Whole wheat flour samples were heat treated through various means such as (i) dipping in boiling water (BW) for 20, 30, 40, 50, and 60 min; (ii) inpack heating under pressure (PH) at 0.352 kg/cm² for 4, 6, 8, 10, and 12 min; (iii) microwave heat treatment (MW) at 900 Watt, 2450 MHz for 20, 40, 60, 80, and 100 s. Studies showed that the heat treatment effectively reduced PPO level in whole wheat flour; although, it had adverse effect on the dough-making quality. Based on textural analysis of dough and chapatti as well as sensory scores of chapatti, the conditions for each of the treatments were optimized, i.e., (i) Dipping in boiling water (BW) for 30 min; (ii) inpack heating under pressure (PH) at 0.352 kg/cm² for 10 min; and (iii) microwave heating (MW) for 80 s. A maximum reduction (71.2%) in PPO activity of WWF using microwave treatment could be achieved followed by PH (56.9%) and BW (38.3%). The changes in colour of unbaked chapattis (flattened circular dough, diameter 150.0 mm and thickness 2.0 mm) and changes in quality of baked chapattis were measured to assess the effectiveness of the heat treatment. The L-value (lightness) decreased from 65.2 to 55.8, 65.7 to 58.3, 65.9 to 61.4, and 64.8 to 49.1 in case of BW, PH, MW treated, and control samples, respectively during the 72 h of storage under refrigeration temperature (5–6°C).     

Changes During Accelerated Storage in Millet–Wheat Composite Flours for Bread

Two millet–wheat composite flours, CF1 and CF2, were formulated based on the rheological and textural properties of dough using response surface methodology. The optimized contents of composite flour CF1 were 61.8% barnyard millet flour, 31.4% wheat flour, and 6.8% gluten, respectively. The optimized components of the composite flour CF2 were barnyard millet flour 9.1%, finger millet flour 10.1%, proso millet flour 10.2%, and wheat flour 70.6%. Millet–wheat composite flours were stored in three different packaging materials, namely, low-density polyethylene (LDPE), high-density polyethylene (HDPE), and metallized polyester (MP), at 90% RH and 40 °C temperature for 90 days. For the packaging of millet–wheat composite flour CF1, MP was found best among the tested packaging materials, where moisture gain in samples was minimum (55%) as compared with materials LDPE (124%) and HDPE (100%). Vitamin loss among the different packaging materials was not significantly different at the 5% level of significance. The shelf lives of the composite flours were estimated based on their critical moisture contents. After 90 days of storage of CF1, the highest retention of starch (91.85%) was recorded in MP packaging followed by HDPE (87.5%) and LDPE (84.8%). However, in CF2, the retention was not significant in all three packaging materials (P?相似文献   

Bioavailability of Elemental Iron Powders in Bread Assessed with an In vitro Digestion/Caco-2 Cell Culture Model

ABSTRACT: Iron fortification of staple foods is arguably the most widely used strategy for increasing the iron intake of populations. Although FeSO₄ is a bioavailable form of iron, elemental iron powders are often used to fortify products with a long shelf-life, such as wheat flours, to avoid problems associated with the reactive nature of FeSO₄. Therefore, the objectives of this study were to compare the bioavailabilities of elemental iron powders manufactured with different production methods in wheat flour breads and to determine the effects of added ascorbic acid and baking, using an in vitro digestion/Caco-2 cell culture model. Two types of wheat flour (low-extraction and high-extraction) were fortified with 10 different commercial elemental iron powders and baked into breads. Iron bioavailabilities from the resulting breads, with and without added ascorbic acid, were evaluated using FeSO₄ as the control. Depending on the type of wheat flour, bioavailabilities of several powders were comparable to FeSO₄, but there was no consistent trend as to which production method produced the most bioavailable powder. In general, ascorbic acid enhanced, whereas the baking process reduced iron bioavailability from bread. Our results suggest that some elemental iron powders are potential alternatives to FeSO₄. Human studies are warranted before any of these powders are selected for national fortification programs.     

Effect of Defatted Soybean and Soybean Isolate Fortification on the Nutritional, Physical, Chemical and Sensory Properties of Wheat Flour Tortillas

Wheat flour fortified with 11.1% defatted soybean meal (SBM) or 5.6% soybean isolate (SBI) was processed into flour tortillas. Fortified tortillas contained 35% more protein and twice as much lysine as the 100% wheat flour tortilla. Addition of SBM or SBI decreased dough elasticity but increased dough water absorption and the force required to stretch the dough. The SBM fortified tortilla had better texture (P < 0.05) than the 100% wheat flour tortilla and similar flavor and color (P > 0.05). Rats fed fortified tortillas gained three times as much weight and doubled the protein efficiency ratio (PER) when compared to rats fed wheat flour tortillas. The apparent biological and net protein utilization values of the fortified tortillas were similar (P > 0.05) and higher (P < 0.05) than the wheat flour tortilla. The SBI fortified tortilla had a higher apparent protein digestibility (P < 0.05) than the 100% wheat flour and SBM fortified tortillas.     

Germinated Cajanus cajan seeds as ingredients in pasta products: Chemical,biological and sensory evaluation

Pigeon peas (Cajanus cajan) seeds were germinated for 4 days at 20 °C in darkness in order to improve the nutritional quality of seeds. Germination brought about a sharp reduction of α-galactosides, phytic acid and trypsin inhibitor activity (83%, 61% and 36%, respectively) and an increment of vitamin B₂ (145%), vitamin C (from negligible amounts to 14 mg/100 g d.m.), vitamin E (108%) and total antioxidant capacity (28%). These flours were used as ingredients to produce pasta products in a proportion of 5%, 8% and 10%. The supplemented pasta products had shorter cooking time and higher water absorption, cooking and protein losses in water than had control pasta (100% semolina). From sensory evaluation, fortified pasta generally had acceptability similar to control pasta. Cooked pasta with the highest level of substitution (semolina:germinated pigeon pea flour at 10%) was chemically and biologically evaluated and results showed that protein, fat, dietary fibre and mineral contents were improved. Fortified pasta provided more vitamin B₁, B₂, E and antioxidant capacity than did control pasta. Biological assessment of fortified, cooked pasta indicated that true TD and PER value increased by 12% and 64%, respectively, in comparison with control. The germinated pigeon pea flour can be an excellent ingredient to increase the nutritional value of semolina pasta without affecting the sensory properties.     

Development of fortified biscuit using NaFeEDTA

BACKGROUND: Sodium iron ethylenediaminetetraacetic acetate (NaFeEDTA) is a promising iron fortificant for populations consuming high‐phytate diets. It produces fewer organoleptic effects than other fortificants do, especially when the matrix of the food vehicle contains fat, and has a bioavailability two to four times higher than that of ferrous sulfate. This study investigated the effects of varying levels of NaFeEDTA (576–1152 mg kg^?1) on the physicochemical and sensory characteristics of Petit Beurre biscuits. RESULTS: There were no significant differences in pH, ash, moisture and breaking strength values among all formulae. The iron content (7.2–14.4 mg per 100 g) of the biscuits increased with increasing fortificant level. During a 60 day storage period the peroxide value increased in both fortified and non‐fortified formulae, especially after 28 days. The addition of NaFeEDTA had a significant (P < 0.05) effect on the colour, texture and flavour of fortified biscuits. CONCLUSION: Based on the range proposed for the use of NaFeEDTA as a fortification agent (10 mg iron and 67 mg EDTA per person per day), the results of this study reveal that 720 mg kg^?1 NaFeEDTA (9 mg iron per 100 g) is the optimum level for iron fortification in Petit Beurre biscuits. Copyright © 2011 Society of Chemical Industry     

Spontaneous sourdough processing of Chinese Northern-style steamed breads and their volatile compounds

The effect of amount of flour in the pre-fermented form (10%, 20%, and 30% flour in the pre-fermented form), fermentation time (12, 24, and 36 h), and amount of yeast (0.5%, 1.0%, and 1.5%) on acidity, specific volume, and crumb texture of Chinese Northern-style sourdough steamed breads were studied. Volatile compounds of the sourdough and non-sourdough steamed breads were also determined. The preferments were produced from spontaneous fermentation using all purpose (APF) and whole wheat flours (WWF). Specific volume was the highest at 20% preferment for APF sourdough steamed bread (ASSB) and 30% preferment for WWF sourdough steamed bread (WSSB). The softest texture was obtained with 20% preferment while at 30% preferment there was excessive gluten weakening due to high acidification. A total of 89 volatile compounds were identified in steamed breads with ethanol and 3-methyl-1-butanol being the most abundant compounds.     

Millet Processing for Improved Stability and Nutritional Quality Without Functionality Changes

Whole millet adjusted to 15% moisture was gradually heated to 97°C over 12 min by passing through a steam-jacketed paddle conveyer to inactive lipid enzymes. Both processed and unprocessed millet were milled to 50% and 80% extraction flours. The 80% flour contained germ fractions, which resulted in much higher protein, lipid, thiamine, riboflavin, niacin, iron, zinc, available lysine, and protein efficiency ratios than the 50% flour. After 49°C storage, peroxide and fat acidity values were lower and flavor scores higher for processed than for unprocessed millet flours. No differences between processed and unprocessed flours were found in birefringence, water absorption and solubility, viscoamylograph values, or in their use in several traditional foods.     

Acrylamide formation in different batter formulations during microwave frying

Acrylamide, a probable human carcinogen, is found to be formed in a wide range of fried foods. In this study, the effects of microwave frying on acrylamide formation in the coating part of chicken were investigated. It was also aimed to determine the effects of various flour types (soy, chickpea and rice flour) in batter formulations on the acrylamide formation and on the color of fried chicken. Usage of all flour types except soy flour resulted in approximately the same moisture content and color development after 1.5 min of microwave frying. Acrylamide contents of batter parts of 1.5 min microwave fried samples having different flours were similar. Microwave frying provided lower acrylamide content and lighter color as compared to those fried conventionally for 5 min for all types of flours. This reduction in acrylamide level was the highest (34.5%) for rice flour containing batter.     

Effect of Microwave Radiation Pretreatment of Rice Flour on Gluten-Free Breadmaking and Molecular Size of β-Glucans in the Fortified Breads

Cereal β-glucan concentrates can be used in gluten-free breads to improve dough handling properties and quality of final products as well as to enhance their nutritional value; however, the presence of endogenous β-glucanases in rice flour, in combination with prolonged mixing, fermentation, and proofing time, can cause a substantial reduction in β-glucan molecular weight, affecting detrimentally their efficacy for bioactivity. In this study, microwave (MIWA) heating was applied to the rice flours before breadmaking at different flour water contents (13–25%) and treatment times (0-4 min) to reduce β-glucanase activity. Gluten-free breads made from the MIWA-treated rice flours were fortified with oat β-glucan concentrate to enhance their nutritional profile. The molecular weight of added β-glucan in the final products increased with increasing both flour water content and time of MIWA treatment, reflecting the magnitude of residual β-glucanase activity in the flour. Pretreatment with MIWA radiation for 4 min of the rice flour tempered at 25% moisture resulted in negligible residual β-glucanase activity and preserved to a great extent the molecular weight of β-glucans in the enriched breads. End-product quality was not affected by flour MIWA pretreatment, and even a slightly higher loaf specific volume was noted for breads made from the MIWA-treated flours (4 min MIWA at 25% moisture content) compared to that of untreated flour. These findings can contribute to the improvement of nutritional value of rice-based gluten-free breads for celiac consumers as well as of any β-glucan-containing yeast-leavened bakery product without altering its sensorial attributes. Additional studies are still required for further evaluation of the effect of more intense microwave treatment on rice flour and its application on breadmaking.     

Rheological properties of flour and sensory characteristics of bread made from germinated chickpea

Breads were prepared from wheat flour supplemented with 0,10,20 and 30% ungerminated or germinated chickpea flour to determine the influence of germination on the sensory acceptability of the baked products. Rheological characteristics of the flours were evaluated by the Brabender farinograph and viscoamylograph, using a wheat flour control. Farinograph development and stability times decreased, and amylograph peak viscosities increased for all fortified flours. Germinated flours showed greater retrogradation upon cooling. Most sensory characteristics of fortified breads did not differ significantly, but the chickpea loaf fortified with 10% germinated flour did not compare favourably with the control.     

Effect of flour fortification with haem liposome on bread and bread doughs

Slaughter blood haem was encapsulated in lecithin : cholesterol Liposomes. Wheat flour was fortified with this mixture at two levels (60 and 100 mg/100 g flour) using the haem liposomes as iron source. The effect of haem fortification on gluten and fat content of flours was determined, as were the effects of fortification on dough visco‐elastic characteristics (water absorption, development time, dough stability and breakdown time). The baking properties of the breads were also investigated. The addition of haem liposomes increased the fat content of flours, and had a positive effect on the stability and rheological characteristics of the dough. Loaf volume and crumb uniformity was improved. These results indicate a potential nutritional use for haem liposomes..     

Fate of deoxynivalenol and nivalenol during storage of organic whole-grain wheat flour

This study was carried out to determine the level of retention of the mycotoxins deoxynivalenol (DON) and nivalenol (NIV) during 120 days of storage (aging) of flours produced from organic wheat grain naturally infected with Fusarium fungi. Three types of flour (standard white flour prepared by a roller-grinder mill - IRG, whole-grain flour produced by a hammer-crusher mill - IHC and whole-grain flour prepared by a millstone - OMS) were packaged in food-grade paper or polypropylene plastic bags and stored at two different storage temperatures (constant 10 °C or 25 °C). The concentrations of DON and NIV were measured prior to and after storage by means of HPLC-UV detection methods. After 120 days of storage, the concentrations of DON and NIV decreased between 0% and 29% compared to the initial measurements, depending on the combination of experimental factors. The greatest decrease in mycotoxin concentration was observed in the IHC and OMS flours packaged in paper bags and stored at 25 °C. The smallest decrease in mycotoxin concentration was observed in the IRG flours packaged in sealed plastic bags and stored at 10 °C. Statistical analysis showed that the level of retention of DON and NIV depended significantly on the type of packaging material, but did not depend on the type of flour or the storage temperature.