CO2 supercritical fluid extraction of Jordanian oil shale utilizing different co-solvents

In this study, extracting shale oil from Jordanian oil shale using supercritical fluid extraction has been investigated. Experimental data indicates that by using supercritical extraction with carbon dioxide, using co-solvents can be viable. A relatively high yield can be obtained at relatively moderate pressure. At the highest temperature and pressure of 450 °C and 3200 psi, respectively, and with hexane as a co-solvent, the highest yield obtained was 100 kg/ton of oil shale, which was at the highest temperature and pressure of 450 °C and 3200 psi, respectively, and with hexane as a co-solvent. Increasing both the operating pressure and temperature increases the oil yield. In the supercritical state, carbon dioxide along with other co-solvents, such as hexane and acetone, interact with the kerogen leading to the dissolution of fragments due to an increase in solubility and mass transfer.Increasing the particle size of oil shale for extraction decreases the oil yield. Most of the extracted oil obtained is saturated hydrocarbons, olefinic and a portion of aromatic hydrocarbons. As the extraction temperature increases, the production of low-molecular weight compounds increases.     

Effect of demineralization and heating rate on the pyrolysis kinetics of Jordanian oil shales

The effect of mineral matter content on the activation energy of oil shale pyrolysis has been studied. Kerogen was isolated from raw oil shale by sequential HCl and HCl/HF digestion. Oil shale and kerogen samples were pyrolyzed in a Thermogravimetric Analyzer at different heating rates (1, 3, 5, 10, 30, and 50 °C/min) up to a temperature of 1000 °C. Total mass loss of all oil shale samples remained almost constant irrespective of the heating rate employed, whereas it decreased with the increase of heating rate for kerogen (74.5 to 71.4%). From the pyrolysis profile activation energy (Ea) was found to vary between 70 and 83 kJ/mol for oil shale, while 82-112 kJ/mol has been determined for isolated kerogen. An increase of both Ea and pre-exponential factor was observed with an increasing heating rate. It is concluded that the mineral matter in oil shale enhances catalytic cracking as is evident from the reduced Ea values of oil shale compared with those for kerogen.     

Hydrothermal reforming of bio-diesel plant waste: Products distribution and characterization

A viscous waste derived from a bio-diesel production plant, in the form of crude glycerol, was reacted under subcritical and supercritical water conditions and the product composition determined in relation to process conditions. Preliminary analysis of the original sample showed that the main constituent organic compounds were methanol (20.8 wt.%), glycerol (42.3 wt.%) and fatty acid methyl esters (33.1 wt.%). Uncatalyzed reforming experiments were carried out in a 75 ml Hastelloy-C batch reactor at temperatures between 300 °C and 450 °C and pressures between 8.5 MPa and 31 MPa. Oil/wax constituted more than 62 wt.% of the reactions products. At 300 °C, the main product was a waxy material containing mainly glycerol and fatty acid methyl esters. As the temperature increased to supercritical water conditions, low viscosity oils were produced and all of the glycerol was reacted. The oils contained mainly saturated and unsaturated fatty acid esters as well as their decomposition products. The gaseous products were carbon dioxide, hydrogen and methane and lower concentrations of carbon monoxide and C₂-C₄ hydrocarbons. No char formation was observed. However, during alkaline gasification with sodium hydroxide at 380 °C, the reaction products included a gaseous effluent containing up to 90% by volume of hydrogen, in addition to oil and significant amount of whitish solid residue (soap). Sodium hydroxide influenced the production of hydrogen via water-gas shift by the removal of carbon dioxide as sodium carbonate, but also decreased oil product possibly through saponification.     

Optimization of supercritical carbon dioxide extraction of Passiflora seed oil

This study investigates extraction of Passiflora seed oil by using supercritical carbon dioxide. Artificial neural network (ANN) and response surface methodology (RSM) were applied for modeling and the prediction of the oil extraction yield. Moreover, process optimization were carried out by using both methods to predict the best operating conditions, which resulted in the maximum extraction yield of the Passiflora seed oil. The maximum extraction yield of Passiflora seed oil was estimated by ANN to be 26.55% under the operational conditions of temperature 56.5 °C, pressure 23.3 MPa, and the extraction time 3.72 h; whereas the optimum oil extraction yield was 25.76% applying the operational circumstances of temperature 55.9 °C, pressure 25.8 MPa, and the extraction time 3.95 h by RSM method. In addition, mean-squared-error (MSE) and relative error methods were utilized to compare the predicted values of the oil extraction yield obtained from both models with the experimental data. The results of the comparison reveal the superiority of ANN model compared to RSM model.     

A green separation process for recovery of healthy oil from pumpkin seed

In this study, pumpkin seeds, called as “Ürgüp Sivrisi” and grown in Cappadocia region, were used as plant materials because of high aroma contents. In the supercritical fluid extraction of pumpkin seed oil, the effect of main process parameters as the particle size (250-2360 μm), the volumetric flow rate of supercritical solvent (0.06-0.30 L/h), the operating pressure (20-50 MPa), the operating temperature (40-70 °C), the type of entrainer (ethanol and n-hexane) and those concentrations (0-10 vol.%) on the extraction yield, the oil solubility and the initial extraction rate were investigated. A cross-over effect for the extraction of pumpkin seed oil using supercritical CO₂ was determined at the operating pressure of 20-30 MPa. The maximum extraction yield obtained with entrainer free was reached 0.50 g oil/g dry seed at 600-1180 μm, 0.12 L/h, 50 MPa and 70 °C for the operation time of 5 h. The maximum extraction yield obtained with ethanol as an entrainer in the experiments was reached 0.54 g oil/g dry seed at the conditions of 600-1180 μm, 0.12 L/h, 30 MPa, 40 °C and 8 vol.% for the operating time of 2 h. The oil compositions were determined by gas chromatography analysis and the results showed that the compositions of pumpkin seed oil which were obtained by means of organic solvent extraction and supercritical fluid extraction were similar. The average oil compositions determined as 9.3 (±0.43)% palmitic acid, 7.5 (±0.6)% stearic acid, 32.3 (±0.6)% oleic acid, 48.1 (±0.6)% linoleic acid and 0.7 (±0.3)% linolenic acid. The morphological changes in the seeds were determined by the scanning electron microscopy analysis.     

桦甸油页岩的二级萃取溶解行为

以吉林桦甸油页岩为研究对象,通过二氯甲烷、石油醚两级萃取,对油页岩原矿、两级萃余物进行SEM扫描,对二氯甲烷萃取液、石油醚萃取液进行GC/MS检测,研究桦甸油页岩在两级溶液的溶解行为以及各级萃余物表面物理形貌。结果表明,随着萃取的加深,油页岩颗粒相对光滑的片层结构逐渐消失,颗粒粒径趋于细小,表面沟壑逐渐增多,后级萃取时液固接触面积增加。二氯甲烷和石油醚对油页岩中烷烃溶出能力较强。两级萃取物组分主要由C15～C28饱和烷烃构成。溶剂萃取法可以有效地提取油页岩中一类或相似的化合物群,对研究油页岩构成及提取高经济价值成分有重要意义。     

Hydroprocessed rapeseed oil as a source of hydrocarbon-based biodiesel

This paper deals with the hydroprocessing of rapeseed oil representing a perspective technological way for production of biocomponents in diesel fuel range. Rapeseed oil was hydroprocessed at various temperatures (260-340 °C) under a pressure of 7 MPa in a laboratory flow reactor. Three Ni-Mo/alumina hydrorefining catalysts were used. Reaction products were analyzed using several gas-chromatographic methods. Reaction products contained water, hydrogen-rich gas and organic liquid product (OLP). The main components of OLP were identified as C₁₇ and C₁₈n-alkanes and i-alkanes. At a low reaction temperature, OLP contained also free fatty acids and triglycerides. At reaction temperatures higher than 310 °C, OLP contained only hydrocarbons of the same nature as hydrocarbons present in diesel fuel. Influence of reaction temperature and catalyst on the composition of reaction products is discussed.     

Characterisation of some Australian oil shale using thermal, X-ray and IR techniques

Thermogravimetric analysis (TGA), Diffuse Reflectance Infrared Fourier Transforms Spectroscopy (DRIFTS) and X-ray diffraction (XRD) were used in conjunction to characterise oil shale samples from an Australian Tertiary oil shale deposit. Results from these techniques were compared with conventional Modified Fisher Assay (MFA) data. DRIFTS and TGA results showed clear correlations with each other as well as with the MFA values. DRIFTS results indicated that most of the kerogen is in aliphatic hydrocarbon form. It was evident from TGA analysis that the weight loss in the 450-550 °C temperature region has a strong and direct correlation with the amount of oil in the samples, as determined by the MFA method. Calibration curves were generated in which oil content can be predicted from TGA and DRIFTS data. The combination of TGA and DRIFTS is mostly useful in examining organic matter in oil shale while DRIFTS and XRD combination is useful in examining the minerals phases. XRD and DRIFTS showed good agreement in identifying the presence of minerals such as quartz, clay and carbonates. Combination of these three techniques can provide an alternative and inexpensive method to the MFA analysis in determining the kerogen content, while overcoming the limitations of each other.     

Influence of frequency, grade, moisture and temperature on Green River oil shale dielectric properties and electromagnetic heating processes

Development of in situ electromagnetic (EM) retorting technologies and design of specific EM well logging tools requires an understanding of various process parameters (applied frequency, mineral phases present, water content, organic content and temperature) on oil shale dielectric properties. In this literature review on oil shale dielectric properties, we found that at low temperatures (< 200 °C) and constant oil shale grade, both the relative dielectric constant (ε′) and imaginary permittivity (ε″) decrease with increased frequency and remain constant at higher frequencies. At low temperature and constant frequency, ε′ decreases or remains constant with oil shale grade, while ε″ increases or shows no trend with oil shale grade. At higher temperatures (> 200 °C) and constant frequency, ε′ generally increases with temperature regardless of grade while ε″ fluctuates. At these temperatures, maximum values for both ε′ and ε″ differ based upon oil shale grade. Formation fluids, mineral-bound water, and oil shale varve geometry also affect measured dielectric properties. This review presents and synthesizes prior work on the influence of applied frequency, oil shale grade, water, and temperature on the dielectric properties of oil shales that can aid in the future development of frequency- and temperature-specific in situ retorting technologies and oil shale grade assay tools.     

Viscosity measurement and modeling of canola oil and its blend with canola stearin in equilibrium with high pressure carbon dioxide

During enzymatic reactions carried out in supercritical CO₂ (SCCO₂) media, CO₂ can expand the liquid reactant mixture, especially lipid-type substances, due to pressure increase and dissolution of CO₂, causing viscosity reduction, and improvement of the diffusion of reactants and products. For better understanding of the transesterification reaction of canola oil and canola stearin in SCCO₂ media, the viscosity of canola oil at 40, 50, 65, and 75 °C and its blend with canola stearin (30 wt%) at 65 °C in equilibrium with high pressure CO₂ was measured up to 12.4 MPa using a rotational rheometer equipped with a high pressure cell. The solubility of CO₂ in canola oil at 40 and 65 °C and its blend with canola stearin at 65 °C was also determined at pressures of up to 20 MPa using a high pressure view cell. The viscosity of canola oil at 40, 50, 65, and 75 °C and its blend with canola stearin at 65 °C decreased exponentially to 87.2, 84.7, 74.8, 66.2, and 74.2% of its value at atmospheric pressure, respectively, with pressure increase up to 12.4 MPa. The viscosity of the samples decreased with an increase in temperature, but the effect of temperature diminished above 10 MPa. The viscosities of CO₂-expanded canola oil and its blend with canola stearin at 65 °C were similar up to 12.4 MPa. The samples exhibited shear-thickening behavior as the flow behavior index reached almost 1.2 at elevated pressures. The mass fraction of CO₂ in canola oil at 40 and 65 °C and its blend with canola stearin at 65 °C reached 24 and 21% at 20 MPa, respectively. The Grunberg and Nissan model was used to correlate the viscosity of CO₂-expanded lipid samples.     

Purification of hydrocarbons from aromatic sulfur compounds by supercritical carbon dioxide extraction

Supercritical carbon dioxide extraction to purify samples of model hydrocarbons (tetralin, decalin, and tetradecane) containing various aromatic sulfur compounds (benzothiophene, dibenzothiophene, and 4,6-dimethydibenzothiophene) was studied. The influence of extraction temperature and pressure was investigated for the extraction from a tetralin-dibenzothiophene system in the range of 293-353 K and 8-15 MPa, and it was found that the amount of tetralin extracted increased with an increase in carbon dioxide density, while the separation factor decreased with an increase in carbon dioxide density. High recovery and high separation factor values for the tetralin-dibenzothiophene system were obtained under 10 MPa at 313 K. Higher separation factor was obtained for tetralin than decalin and tetradecane, containing 4,6-dimethyldibenzothiophene than that containing dibenzothiophene.     

Optimization of process variables for essential oil components from Satureja hortensis by supercritical fluid extraction using Box-Behnken experimental design

The oil and extracts of Satureja hortensis cultivated in Iran were extracted using supercritical carbon dioxide and hydrodistillation method. The oil and extracts were analyzed by GC-FID and GC/MS. The compounds were identified according to their retention indices and mass spectra (EI, 70 eV). The effects of various parameters such as pressure, temperature, percent of modifier (methanol) and extraction time, were investigated by a fractional factorial design (2^4-1) to determine the significant parameters and their interactions. The results showed that the pressure, temperature and percent of modifier are significant (p < 0.05), but the extraction time was found to be insignificant. The response surface methodology (RSM), based on Box-Behnken design was employed to obtain the optimum conditions of the significant parameters (pressure, temperature and percent of modifier). The optimal conditions could be obtained at a pressure of 35.0 MPa, temperature of 72.6 °C, and 8.6% (v/v) for methanol. The main extracted components using SFE were γ-Terpinene (35.5%), Thymol (18.2%) and Carvacrol (29.7%).     

Degradation of a Victorian brown coal in sub-critical water

Conversion characteristics of a Victorian brown coal in sub-critical water were investigated. Pulverized brown coal was heated up to 623 K in flowing sub-critical water pressurized at 25 MPa. The total conversion of the coal into extract and non-condensable gas reached over 70 wt%-daf, which was appreciably higher than the maximum conversion (50 wt%-daf) with a sub-critical non-hydrogen donor solvent, 1-methylnaphthalene (MN). Laser-ionization-desorption mass spectrometry showed that the sub-critical water extract was richer in lower-molecular-mass compounds than the sub-critical MN one. Thus, degradation of the coal occurred more extensively in sub-critical water than in MN. Along with the conversion in sub-critical water, both the total contents of hydrogen and phenolic hydroxyls in the whole products remained nearly unchanged. This suggests comparable and simultaneous formation and decomposition of hydroxyls through hydrolysis of ethers/esters and dehydration condensation between hydroxyls/carboxyls, respectively. For detecting the hydroxyl formation, the coal was first heated at 623 K under an inert gas atmosphere until the formation of water and the other volatiles was completed. Then, the heat-treated coal (LY-H) was exposed to flowing sub-critical water. As expected, the net formation of phenolic hydroxyls from LY-H was detected as 0.8 mmol-OH/g-LY-H while that of hydrogen as 2.3 mmol-H/g-LY-H. Approximately a half of the hydrogen gain was explained as phenolic hydroxyls gain, suggesting the importance of hydrolysis of esters and ethers that formed carboxyls and alcoholic hydroxyls as well as phenolic hydroxyls.     

Thermal stability of biodiesel in supercritical methanol

Non-catalytic biodiesel production technologies from oils/fats in plants and animals have been developed in our laboratory employing supercritical methanol. Due to conditions in high temperature and high pressure of the supercritical fluid, thermal stability of fatty acid methyl esters and actual biodiesel prepared from various plant oils was studied in supercritical methanol over a range of its condition between 270 °C/17 MPa and 380 °C/56 MPa. In addition, the effect of thermal degradation on cold flow properties was studied. As a result, it was found that all fatty acid methyl esters including poly-unsaturated ones were stable at 270 °C/17 MPa, but at 350 °C/43 MPa, they were partly decomposed to reduce the yield with isomerization from cis-type to trans-type. These behaviors were also observed for actual biodiesel prepared from linseed oil, safflower oil, which are high in poly-unsaturated fatty acids. Cold flow properties of actual biodiesel, however, remained almost unchanged after supercritical methanol exposure at 270 °C/17 MPa and 350 °C/43 MPa. For the latter condition, however, poly-unsaturated fatty acids were sacrificed to be decomposed and reduced in yield. From these results, it was clarified that reaction temperature in supercritical methanol process should be lower than 300 °C, preferably 270 °C with a supercritical pressure higher than 8.09 MPa, in terms of thermal stabilization for high-quality biodiesel production.     

Supercritical carbon dioxide extraction of Baizhu: Experiments and modeling

In this work, supercritical CO₂ extraction has been carried out on a traditional Chinese herb of Baizhu under pressure of 15-45 MPa, temperature of 40-60 °C, mean powder size of 0.167-0.675 mm, and extraction time of up to 180 min. The maximum extraction yield obtained in 5 h is about 6.76 × 10⁻² g per gram raw materials at 60 °C and 45 MPa. The extraction process is correlated by means of five different mathematical models. The evaluation of these models against experimental data shows that among these models the Sovová model performs the best with an overall average absolute relative deviation of 1.62%, followed by Crank and Naik models, finally the Barton and Martínez models. From the Sovová model, the mass transfer coefficient in solid or fluid are obtained and they are varying in the ranges of 4.02-6.14 × 10⁻⁸ m/s and 0.88-2.87 × 10⁻⁹ m/s, respectively. These results suggest that solute diffusion in solid matrices and solute mass transfer in fluid are both important in affecting the supercritical CO₂ extraction process of Baizhu.     

Supercritical CO2 extraction of Helichrysum italicum: Influence of CO2 density and moisture content of plant material

Kinetics and selectivity of supercritical carbon dioxide (SC CO₂) extraction of Helichrysum italicum flowers were analyzed at pressures in the range of 10-20 MPa and temperatures of 40 °C and 60 °C (density of SC CO₂ from 290 to 841 kg/m³) and also at 10 MPa and 40 °C using flowers with different moisture contents (10.5% and 28.4%). Increased moisture content of H. italicum flowers resulted in enchased solubility of solute enabling decrease of SC CO₂ consumption necessary for achieving desired extraction yield. The most abundant compounds in the supercritical extracts are sesquiterpenes and waxes while monoterpenes and sesquiterpenes are the main constituents of essential oil obtained by hydrodistillation. The optimal set of working parameters with respect to extraction yield, SC CO₂ consumption and chemical composition of extract were defined related to moisture content of raw material and SC CO₂ density.     

Refining of biodiesel by ceramic membrane separation

A ceramic membrane separation process for biodiesel refining was developed to reduce the considerable usage of water needed in the conventional water washing process. Crude biodiesel produced by refined palm oil was micro-filtered by ceramic membranes of the pore size of 0.6, 0.2 and 0.1 μm to remove the residual soap and free glycerol, at the transmembrane pressure of 0.15 MPa and temperature of 60 °C. The flux through membrane maintained at 300 L m^− 2 h^− 1 when the volumetric concentrated ratio reached 4. The content of potassium, sodium, calcium and magnesium in the whole permeate was 1.40, 1.78, 0.81 and 0.20 mg/kg respectively, as determined by inductively coupled plasma-atomic emission spectroscopy. These values are lower than the EN 14538 specifications. The residual free glycerol in the permeate was estimated by water extraction, its value was 0.0108 wt.%. This ceramic membrane technology was a potential environmental process for the refining of biodiesel.     

Extraction of bitumen with sub- and supercritical water

The sub- and supercritical water extractions of Athabasca oil sand bitumens were studied using a micro reactor. The experiments were carried out in the temperature range of 360–380 °C, pressure 15–30 MPa and water density 0.07–0.65 g/cm³ for 0–2 hrs. The extraction conversion of bitumens increased with solvent power and temperature. A maximum conversion of 24% was obtained after 90 min extraction at the supercritical condition. Hydrogen and carbon mono-oxide were not detected in sub-critical region but in the supercritical region. The supercritical condition was favorable to the hydrogen formation for bitumen extraction. The extraction products were upgraded relative to the original bitumens due to direct hydrolysis of low-energy linkage and H₂ formed by water gas shift reaction in supercritical condition. 18% of initial sulfur in bitumen can be removed at maximum conversion condition. The asphaltene contents of the residue were significantly higher than that of original bitumen due to preferential extraction of aromatic compounds in supercritical condition.     

Characterization of Chinese, American and Estonian oil shale semicokes and their sorptive potential

The primary byproduct of current oil shale oil extraction processes is semicoke. Its landfill deposition presents a potential threat to the environment and represents a waste of a potentially useable byproduct. Here we examine the sorptive characteristics of oil shale semicoke. Oil shale samples from Estonia, China and the United States were pyrolyzed at 500 and 1000 °C and their products analyzed for organic char content, surface area and porosity. Pyrolysis of the oil shales at temperatures of 500-1000 °C yields semicokes with organic char contents from 1.7% to 17.5% and BET surface areas of 4.4-57 m² g⁻¹, corresponding to 100-550 m² g⁻¹ of organic char. For comparison, the BET surface areas of class F coal fly ashes (combustion byproducts of bituminous coals) typically range from 2 to 5 m² g⁻¹, corresponding to 30-60 m² g⁻¹ of carbon while class C fly ash (from low rank coals) have carbon BET surface areas comparable to oil shale semicoke organic char surface areas.