Extracting hydrocarbons from Huadian oil shale by sub-critical water

The possibility of extracting hydrocarbons from Huadian oil shale by sub-critical water was found in a stainless steel vessel. The effects of temperature and pressure on the extraction of hydrocarbons were studied. After extraction experiments, the residual solid, liquid and gas phase samples were collected and characterized, respectively. The extract yield could reach 7 wt.% (ad) when the extraction of oil shale was conducted at 260 °C for 2.5 h with the pressure of 15 MPa. The results of thermogravimetry (TG) showed that the weight loss of residual solid samples was much smaller than that of the original oil shale. It indicated that kerogen components had been decomposed partly by treatment with sub-critical water. Gas chromatography-mass spectrometry (GC-MS) analysis showed that there were more than 300 recognizable peaks in the extracting solution following processing at 330 °C and 18 MPa. Large amounts of high molecular weight hydrocarbons were gradually decompounded by the increase in types and levels of low molecular weight hydrocarbons, and polycyclic and heterocyclic compounds with the rising of pressure and temperature. These indicated that sub-critical water is capable of cracking kerogen into smaller hydrocarbon compounds at relatively low temperatures.     

Supercritical CO2 extraction of lipids and astaxanthin from Brazilian redspotted shrimp waste (Farfantepenaeus paulensis)

Brazilian redspotted shrimp (Farfantepenaeus paulensis) waste is an important source of carotenoids such as astaxanthin and lipids with a high ω−3 fatty acids content, mainly docosahexaenoic acid (DHA) and eicosapentaenoic acid (EPA). In order to establish an efficient and environmental friendly recovery process, the lipids and astaxanthin were extracted from the freeze-dried redspotted shrimp waste (including head, tail and shell) using supercritical carbon dioxide. The effects of the extraction conditions of pressure (200-400 bar) and temperature (40-60 °C) on the global yield (X₀), astaxanthin extraction yield and astaxanthin concentration in the extract were evaluated. It was found that the pressure and temperature showed a very low significant effect on the lipid extraction yield using supercritical CO₂. In comparison with lipid extraction by solvents, maximum efficiency of supercritical fluid extraction achieved 64% of hexane extraction yield. On the other hand, temperature and pressure had significant effects on astaxanthin extraction yield. Thegreatest amount of extract was obtained at 43 °C and 370 bar, with 39% of recovery.     

Guava (Psidium guajava L.) seed oil obtained with a homemade supercritical fluid extraction system using supercritical CO2 and co-solvent

In this work we designed and built a homemade supercritical fluid extraction (HM-SFE) system, in which pure CO₂ and CO₂ with co-solvents were used. The HM-SFE was made by means of thermal dilatation-contraction (TDC). This HM-SFE system was used for obtaining guava (Psidium guajava L.) seed oil, using supercritical CO₂ adding ethanol as co-solvent (CO₂ SC/EtOH), extractions were performed at 313 K and different pressures (10, 20 and 30 MPa), each one in four stages of 30 min, the extract with higher yield was subjected to transesterification and high-resolution gas chromatography (HRGC) analysis. The highest extraction yield was obtained at 30 MPa (17.30% w/w), this yield was higher than one observed in a previous work using SC-CO₂, and near to the one obtained by Soxhlet extraction (20.2% w/w). HRGC enabled the identification of components of the derivatized extract as methyl esters of palmitic, oleic, linoleic, and stearic fatty acids. The results obtained with HM-SFE system was compared with a commercial SFE system, obtained very similar results. In this work was possible to construct a low cost and simple manner HM-SFE system which was employed for obtaining guava seed oil, using CO₂ SC/EtOH.     

Study on supercritical extraction of lipids and enrichment of DHA from oil-rich microalgae

The present study aims to isolate the lipids from microalgae by supercritical CO₂ (SC-CO₂) extraction followed by a further enrichment of crude lipids to produce high-purity docosahexenoic acid (DHA) by an urea complexation method. Our systematic approach indicates the optimum conditions of supercritical CO₂ extraction were obtained as follows: 35 MPa, 40 °C, ethanol (95%, v/v) as the co-solvent, and the mass ratio of material to co-solvent 1:1. Under these conditions, 33.9% of lipid yield and 27.5% of DHA content were achieved. Despite the relatively low lipid yield, supercritical CO₂ extraction has exhibited many advantages over the Soxhlet extraction for the DHA enrichment such as high DHA purity and superb product quality. Furthermore, urea complexation method on DHA enrichment considerably increased the DHA purity from 29.7% to 60.4% with an enrichment ratio of 60.6%, under the optimum complexation conditions of urea/fatty acid 2:1, complexation time 8 h, and the complexation temperature of −10 °C.     

Extraction of phenolic fraction from guava seeds (Psidium guajava L.) using supercritical carbon dioxide and co-solvents

In this work the supercritical fluid extraction (SFE) with carbon dioxide (CO₂) and with ethyl acetate (EtAc) and ethanol (EtOH) as co-solvents was applied to obtain the phenolic fraction from guava seeds (Psidium guajava L.). The extraction was explored at various operating conditions, using 10, 20 and 30 MPa and 40, 50 and 60 °C. The use of EtAc and EtOH as co-solvents in SFE was also studied. The supercritical process was compared with traditional techniques such as Soxhlet extraction using EtAc and EtOH as solvents. The quality of the different extracts, obtained using SFE and Soxhlet methods and different solvents, was evaluated through the antioxidant activity, obtained by the collection methods of scavenging DPPH and bleaching of β-carotene, and also through the total phenolic content (TPC) of the samples, by the Folin-Ciocalteu method. The antioxidant potential indicates the use of ethanol as co-solvent as the best modifier in SFE, used in concentration of 10% (w/w) at 50 °C and 30 MPa. The quality of the extracts obtained by SFE with EtOH varied with the operating conditions of temperature and pressure, with higher values obtained at 10 and 20 MPa for TPC results and also antioxidant methods. The process yield of the phenolic fraction was also evaluated for all the extraction procedures studied (SFE and Soxhlet), with results varying from 0.380 to 1.738% (w/w).     

A green separation process for recovery of healthy oil from pumpkin seed

In this study, pumpkin seeds, called as “Ürgüp Sivrisi” and grown in Cappadocia region, were used as plant materials because of high aroma contents. In the supercritical fluid extraction of pumpkin seed oil, the effect of main process parameters as the particle size (250-2360 μm), the volumetric flow rate of supercritical solvent (0.06-0.30 L/h), the operating pressure (20-50 MPa), the operating temperature (40-70 °C), the type of entrainer (ethanol and n-hexane) and those concentrations (0-10 vol.%) on the extraction yield, the oil solubility and the initial extraction rate were investigated. A cross-over effect for the extraction of pumpkin seed oil using supercritical CO₂ was determined at the operating pressure of 20-30 MPa. The maximum extraction yield obtained with entrainer free was reached 0.50 g oil/g dry seed at 600-1180 μm, 0.12 L/h, 50 MPa and 70 °C for the operation time of 5 h. The maximum extraction yield obtained with ethanol as an entrainer in the experiments was reached 0.54 g oil/g dry seed at the conditions of 600-1180 μm, 0.12 L/h, 30 MPa, 40 °C and 8 vol.% for the operating time of 2 h. The oil compositions were determined by gas chromatography analysis and the results showed that the compositions of pumpkin seed oil which were obtained by means of organic solvent extraction and supercritical fluid extraction were similar. The average oil compositions determined as 9.3 (±0.43)% palmitic acid, 7.5 (±0.6)% stearic acid, 32.3 (±0.6)% oleic acid, 48.1 (±0.6)% linoleic acid and 0.7 (±0.3)% linolenic acid. The morphological changes in the seeds were determined by the scanning electron microscopy analysis.     

Supercritical fluid extraction of flavonoids from Maydis stigma and its nitrite-scavenging ability

Supercritical fluid carbon dioxide (SF-CO₂) extraction (SFE) of flavonoids from Maydis stigma and its nitrite-scavenging ability were investigated. The effects of extraction time, particle size and co-solvent composition in terms of water content in ethanol were first optimized. Then, a Box-Behnken design combined with response surface methodology (RSM) was employed to study the effects of three independent variables (temperature, pressure and co-solvent amount) on the extraction yield of flavonoids. A maximal extraction yield of flavonoids of approximately 4.24 mg/g of M. stigma by SFE was obtained under optimal conditions (a temperature of 50.88 °C, a pressure of 41.80 MPa, a co-solvent amount of 2.488 mL/g and an extraction time of 120 min with 0.4-mm particle sizes and 20% aqueous ethanol as the co-solvent). Furthermore, the nitrite-scavenging ability of the flavonoid-enriched SFE extracts was assessed using the Griess reagent. The flavonoid-enriched SFE extracts exhibited the highest scavenging ability on nitrite (88.1 ± 3.04%) at the concentration of 500 μg/mL and at pH 3.0. The nitrite-scavenging ability of the extracts appeared to be concentration dependent but negatively correlated with the pH.     

Supercritical carbon dioxide extraction of oil from Mexican chia seed (Salvia hispanica L.): Characterization and process optimization

Supercritical carbon dioxide (SC-CO₂) was employed to extract oil rich in omega-3 fatty acids (FAs) from chia seeds, and the physicochemical properties of the oil were determined. A central composite rotatable design was used to analyze the impact of temperature (40 °C, 60 °C and 80 °C), pressure (250 bar, 350 bar and 450 bar) and time (60 min, 150 min and 240 min) on oil extraction yield, and a response surface methodology (RSM) was applied. The extraction time and pressure had the greatest effects on oil. The highest oil yield was 92.8% after 300 min of extraction time at 450 bar. The FA composition varied depending on operating conditions but had a high content of α-linolenic acid (44.4-63.4%) and linoleic acid (19.6-35.0%). The rheological evaluation of the oils indicated a Newtonian behavior. The viscosity of the oil decreased with the increase in temperature following an Arrhenius-type relationship.     

Optimization of supercritical carbon dioxide extraction of Passiflora seed oil

This study investigates extraction of Passiflora seed oil by using supercritical carbon dioxide. Artificial neural network (ANN) and response surface methodology (RSM) were applied for modeling and the prediction of the oil extraction yield. Moreover, process optimization were carried out by using both methods to predict the best operating conditions, which resulted in the maximum extraction yield of the Passiflora seed oil. The maximum extraction yield of Passiflora seed oil was estimated by ANN to be 26.55% under the operational conditions of temperature 56.5 °C, pressure 23.3 MPa, and the extraction time 3.72 h; whereas the optimum oil extraction yield was 25.76% applying the operational circumstances of temperature 55.9 °C, pressure 25.8 MPa, and the extraction time 3.95 h by RSM method. In addition, mean-squared-error (MSE) and relative error methods were utilized to compare the predicted values of the oil extraction yield obtained from both models with the experimental data. The results of the comparison reveal the superiority of ANN model compared to RSM model.     

Continuous catalyst-free production of fatty acid ethyl esters from soybean oil in microtube reactor using supercritical carbon dioxide as co-solvent

This work reports the transesterification of soybean oil in supercritical ethanol in a continuous catalyst-free process in microtube reactor using carbon dioxide as co-solvent. For this purpose it was employed two microtube reactors with different internal diameter, 0.775 and 0.571 mm. The experiments were performed in the temperature range of 523-598 K, pressure of 10 MPa and 20 MPa, oil to ethanol molar ratio of 1:20 and 1:40, and co-solvent to substrates mass ratio from 0.05:1 to 0.2:1. Results demonstrated that temperature, pressure and co-solvent to substrate mass ratio had a positive effect on fatty acid ethyl esters (FAEE) production, with appreciable yields achieved at 598 K, 20 MPa, oil to ethanol molar ratio of 1:20, using a CO₂ to substrate mass ratio of 0.2:1. The micro-reactor with the smallest inner diameter led to slightly higher FAEE yields at the specified reactions conditions compared to the micro-reactor with greater internal diameter. A semi-empirical kinetic model was proposed in attempt to represent the experimental data with satisfactory fitting results found.     

Supercritical CO2 extraction of oil, carotenoids, squalene and sterols from lotus (Nelumbo nucifera Gaertn) bee pollen

The high-quality oil, abundant in carotenoids, squalene and sterols (mainly consisting of campesterol, stigmasterol, β-sitosterol and β-amyrin), was extracted by supercritical CO₂ from lotus bee pollen for its potential nutraceutical use. The effects of extraction pressure and temperature on the yields and the compositions of the extracts were investigated by using a two-factor central composite rotatable design experiment. ANOVA for response surface model demonstrated that the data were adequately fitted into four polynomial models. The yields of the oil, carotenoids, squalene and sterols were significantly influenced by the experimental variables. It was predicted that maximum oil yield obtained at the extraction pressure of 38.2 MPa and temperature of 49.7 °C contained the maximum amount of carotenoids, squalene and sterols. GC-FID analysis of the fatty acid composition of lotus bee pollen oil showed that polyunsaturated fatty acids accounted for approximately 22% of the total fatty acids.     

Continuous production of soybean biodiesel with compressed ethanol in a microtube reactor using carbon dioxide as co-solvent

This work investigates the production of fatty acid ethyl esters (FAEE) from the transesterification of soybean oil in supercritical ethanol in a continuous catalyst-free process using carbon dioxide as co-solvent. The experiments were performed in a microtube reactor in the temperature range of 523 K to 598 K, from 10 MPa to 20 MPa, oil to ethanol molar ratio from 1:20 to 1:40, and co-solvent to substrates mass ratio from 0.05:1 to 0.2:1. Results showed that ethyl esters yield obtained increased with increasing addition of carbon dioxide to the system. Considerable reaction yields were achieved at 598 K, 20 MPa, oil to ethanol molar ratio of 1:20 and using a CO₂ to substrate mass ratio of 0.2:1.     

Supercritical CO2 extraction of dittany oil: Experiments and modelling

The extraction of oil from dittany (Origanum dictamnus) using supercritical carbon dioxide was investigated. The experiments were performed in a bench scale apparatus at the pressures of 100 and 150 bar and at the temperatures of 40 and 60 °C. The effect of the solvent flow rate and the mean particle diameter of dittany on the extraction yield was also investigated at 100 bar and 40 °C. It is shown that the extraction yield increases with pressure, while the increase of temperature and mean particle diameter leads to the opposite effect. Different flow rates of SCCO₂ lead to similar extraction yields. Finally, the overall extraction curves are well correlated by a mass balance model of plug flow, in which the intraparticle diffusion resistance has the controlling role.     

Supercritical carbon dioxide extraction of cottonseed with co-solvents

Extraction of cottonseed lipids with supercritical carbon dioxide (SC-CO₂) was conducted with and without a cosolvent, ethanol or 2-propanol (IPA). At 7000 psi and 80°C, the reduced pressure, temperature and density of SC-CO₂ was at 6.5, 1.17 and 1.85, respectively; the specific gravity was 0.87. Under these conditions, CO₂ is denser than most liquid extraction agents such as hexane, ethanol and IPA. The extraction of cottonseed with SC-CO₂ gave a yield of more than 30% (moisture-free basis). This is comparable to yields obtained by the more commonly used solvent, hexane. The crude cottonseed oil extracted by SC-CO₂ was visually lighter than refined cottonseed oil. This was substantiated by colorimetric measurements. No gossypol was detected in the crude oil. However, crude oil extracted by SC-CO₂, to which less than 5% of ethanol or IPA as co-solvent was added, containedca. 200 ppm of gossypol, resulting in the typical dark color of cottonseed crude oil with gossypol. CO₂ extracted a small amount of cottonseed phosphatides, about one-third of that extracted by pure ethanol, IPA or hexane. A second extraction with 100% ethanol or IPA after the initial SC-CO₂ extraction produced a water-soluble lipid fraction that contained a significant amount of gossypol, ranging between 1500 and 5000 ppm. Because pure gossypol is practically insoluble in water, this fraction is believed to be made up of gossypol complexed with polysaccharides and phosphatides. Partially presented at the AOCS 1993 Annual Meeting & Expo in Anaheim, California.     

超临界流体萃取脱除人参中痕量有机氯农药

The feasibility of removal of the organochlorine pesticides residues of hexachlorocyclohexane(BHC) from radix ginseng with supercritical CO2 was explored. Some factors, such as extraction pressure, extraction temperature, and kinds of co-solvents were investigated. The experimental results indicate that it is possible to reduce BHC residues in radix ginseng to the level of 0.1×10-6 with supercritical CO2 in the presence of suitable amount of co-solvent, such as water.     

Continuous production of soybean biodiesel with compressed ethanol in a microtube reactor

This work investigates the production of fatty acid ethyl esters (FAEEs) from the transesterification of soybean oil in supercritical ethanol in a continuous catalyst-free process. Experiments were performed in a microtube reactor in the temperature range of 523 K to 598 K, from 10 MPa to 20 MPa, varying the oil to ethanol molar ratio from 1:10 to 1:40, and evaluating the effects of addition of carbon dioxide as co-solvent. Results showed that ethyl esters yield obtained in the microtube reactor (inner diameter 0.76 mm) were higher than those obtained in a tubular reactor (inner diameter 3.2 mm) possibly due to improved mass-transfer conditions attained inside the microtube reactor. Non-negligible reaction yields (70 wt.%) were achieved along with low total decomposition of fatty acids (< 5.0 wt.%). It is shown that the use of carbon dioxide as co-solvent in the proposed microtube reactor did not significantly affect the ethyl esters yield within the experimental variable ranges investigated.     

超临界流体萃取脱除人参中痕量有机氯农药

The feasibility of removal of the organochlorine pesticides residues of hexachlorocyclohexane(BHC)from radix ginseng with supercritical CO2 was explored. Some factors, such as extraction pressure, extraction temperature, and kinds of co-solvents were investigated. The experimental results indicate that it is possible to reduce BHC residues in radix ginseng to the level of 0.1 × 10-6 with supercritical CO2 in the presence of suitable amount of co-solvent, such as water.     

中国几种油页岩超临界萃取研究

用甲苯为溶剂对八种中国油页岩样进行了非等温的超临界萃取实验.进行了不同萃取压力、终温、样品粒度、溶剂速率和溶剂中供氢组分含量等参数的系统实验.结果表明,甲苯溶剂超临界萃取油类产物产率是一般干馏方法的二倍.溶剂中加入供氢组分,能使油页岩中有机质回收完全.由不同温度下萃取溶液中萃取物浓度的变化得出,油页岩的超临界萃取动力学可用一级反应描述,过程分两段,活化能分别为120和180kJ·mol~(-1)左右.     

Influence of pretreatments for extraction of lipids from yeast by using supercritical carbon dioxide and ethanol as cosolvent

Saccharomyces cerevisiae is one of the most studied and industrially exploited yeast. It is a non-oleaginous yeast whose lipids are mainly phospholipids. In this work, the extraction of yeast lipids by supercritical carbon dioxide (SCCO₂) and ethanol as a co-solvent was studied. In particular our attention was focused on the selectivity toward triglycerides, and in a subsequent extraction of the phospholipids present in the yeast. Indeed CO₂ is a non-polar solvent and is not an efficient solvent for the extraction of phospholipids. However, SCCO₂ can be used to extract neutral lipids, as triglycerides, and the addition of polar co-solvents like ethanol, at different compositions, allows a more efficient extraction of triglycerides, and also an extraction-fractionation of phospholipids. In this work SCCO₂ extractions of a specific membrane complex of S. cerevisiae, obtained from an industrial provider, were carried out at 20 MPa and 40 °C, using ethanol as a co-solvent (9%, w/w). It was shown that different pretreatments are necessary to obtain good extraction yields and have a great impact on the extraction. The kinetic of the extractions were successfully modeled using Sovova's model. From the fitting of the main parameters of the model it was possible to compare the effects of the pretreatments over the yeast material, and to better understand the extraction process. Among the seven tested pretreatments the more appropriate was found to be an acid hydrolysis followed by a methanol maceration.     

Supercritical CO2 extraction of rice bran

Extraction of rice bran lipids with supercritical carbon dioxide (SC-CO₂) was performed. To investigate the pressure effect on extraction yield, two isobaric conditions, 7000 and 9000 psi, were selected. A Soxhlet extraction with hexane (modified AOCS method Aa 4–38; 4 h at 69°C) was also conducted and used as the comparison basis. Rice bran with a moisture content of 6%, 90% passable through a sieve with 0.297 mm opening, was used for extraction. A maximum rice bran oil (RBO) yield of 20.5%, which represents 99+% lipid recovery, was obtained with hexane. RBO yield with SC-CO₂ ranged between 19.2 and 20.4%. RBO yield increased with temperature at isobaric conditions. At the 80°C isotherm, an increase in RBO yield was obtained with an increase in pressure. The pressure effect may be attributed to the increase in SC-CO₂ density, which is closely related to the value of the Hildebrand solubility parameter. RBO extracted with SC-CO₂ had a far superior color quality when compared with hexane-extracted RBO. The level of sterols in SC-CO₂-extracted RBO increased with pressure and temperature.