PO／PS合金的相态结构与力学性能

以氢化ＳＢＳ（ＳＥＢＳ）为增容剂的聚烯烃／聚苯乙烯（ＰＯ／ＰＳ）合金，与聚烯烃相比具有更好的力学性能，尤其是抗冲击强度随机容剂的增加而大幅度提高，应用ＴＥＭ，ＳＥＭ、ＤＳＣ、偏光显微技术对一系列合金相形态，相容程度及分散相颗粒尺的考察研究发现，合金中分散相多数呈卵石状，随ＳＥＢＳ含量增加，分散相粒径显著变小，而合金抗冲击强度增大，分散相形态结构。颗粒尺寸与材料力学性能密切相联。     

相容剂对PS／PP共混合金混容形态和性能的影响

研制了马来酸酯接枝聚丙烯相容剂，并将其用于聚苯乙烯／聚丙烯的共混改性；通过力学性能测试、透射电镜分析、差示扫描量热分析等方法研究了相容剂对ＰＳ／ＰＰ合金的混容形态和力学性能的影响。结果表明：相容剂的加入，使ＰＳ／ＰＰ由不相容的独立聚集的两相变为相畴很小的细分散相，共混高分子的链段运动也表现为趋于均相结构的运动方式。加入相容剂后共混材料的冲击强度有明显提高，拉伸强度也有所上升。相容剂的含量对性能也有较大影响，相容剂用量为８％时，力学性能最好，从ＤＳＣ测试中可以看到此时共混物趋向均相体系；继续增大相容剂用量，合金的力学性能反而下降。     

Miscibility,phase behavior,and mechanical properties of ternary blends of poly(vinyl chloride)/polystyrene/chlorinated polyethylene-graft-polystyrene

The effectiveness of chlorinated polyethylene-graft-polystyrene (CPE-g-PS) as a polymeric compatibilizer for immiscible poly(vinyl chloride)/polystyrene (PVC/PS) blends was investigated. The miscibility, phase behavior, and mechanical properties were studied using differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), Izod impact tests, tensile tests, and scanning electron microscopy (SEM). DSC and DMA studies showed that PVC is immiscible with chlorinated polyethylene (CPE) in CPE-g-PS, whereas the PS homopolymer is miscible with PS in CPE-g-PS. The PVC/PS/CPE-g-PS ternary blends exhibit a three-phase structure: PVC phase, CPE phase, and PS phase that consisted of a PS homopolymer and PS in CPE-g-PS. The mechanical properties showed that CPE-g-PS interacts well with both PVC and PS and can be used as a polymeric compatibilizer for PVC/PS blends. CPE-g-PS can also be used as an impact modifier for both PVC and PS. SEM observations confirmed, after the addition of CPE-g-PS, improvement of the interfacial adhesion between the phases of the PVC/PS blends. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 995–1003, 1998     

PPE-g-MAH相容剂对增强PPE/PA66合金体系性能影响的研究

聚苯醚(PPE)与尼龙66(PA66)相容性较差,需要添加相容剂来提高PPE与PA66合金材料的界面相容性,研究了不同含量的相容剂对PPE/PA66合金性能的影响并确定了最佳配比.比较了不同含量的马来酸酐接枝聚苯醚(PPE-g-MAH)相容剂对PPE/PA66合金材料拉伸强度、弯曲强度、缺口冲击强度、非缺口冲击强度、热...     

Molecular simulation of miscibility of poly(2,6‐dimethyl‐1,4‐phenylene ether)/poly(styrene‐co‐acrylonitrile) blend with the compatibilizer triblock terpolymer SBM

Polymer blend of poly(2,6‐dimethyl‐1,4‐phenylene ether) (PPE) and poly(styrene‐co‐acrylonitrile) (SAN), which has broad commercial interest, has limited miscibility. A triblock terpolymer, polystyrene‐block‐polybutadiene‐block‐poly(methyl methacrylate) (SBM), is often used as compatibilizer to improve the miscibility of PPE/SAN. In this work, dissipative particle dynamics and molecular dynamics of Material Studio were used to study the essentials that influence miscibility of the blend systems, and then Flory–Huggins parameter χ, radial distribution function (RDF) and morphologies are analyzed. It shows that the blends with more content of styrene in SAN (above 90 wt%), whose mass percentage is 60%, are best miscible. For the systems of PPE/SAN added with SBM, the miscibility increases and then decreases with the increase of SBM content. A longer chain of styrene (S) in SBM leads to wrapped structure of PMMA by PB, wrapped by PS, resulting in decrease of the miscibility. From studies and simulation of χ and RDF, the best blend system for commercial and industrial use is the one with mass ratio of PPE/SAN/SBM 36/54/10, in which S content in SAN is above 90 wt%. For SBM, the ratio of chain length styrene (S)/butadiene (B) is lessthan 1, while B and M are the same in chain length. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Confined crystallization phenomena in immiscible polymer blends with dispersed micro- and nanometer sized PA6 droplets, part 2: reactively compatibilized PS/PA6 and (PPE/PS)/PA6 blends

In this paper the relation between the blend phase morphology and the fractionated crystallization behavior of PA6 in reactively compatibilized immiscible PS/PA6 and (PPE/PS)/PA6 immiscible blends is studied. Reactive compatibilization is used as an effective tool for controlling the blend phase morphology, and to reduce the PA6 dispersed droplet size. As reactive compatibilizers, SMA2 and SMA17 are used, which differ in their level of miscibility with the amorphous PS and (PPE/PS) components. With SMA2 a strong shift of PA6 crystallization to much higher supercoolings than before is found after compatibilization resulting in crystallization at temperatures as low as 85 °C. This is ascribed to the strong decrease of the droplet sizes down to 100-150 nm. Nucleation experiments show that heterogeneous bulk nucleation can be reintroduced in the submicron-sized PA6 droplets by adding enough nucleating agents of sufficient small size. The degree of fractionated crystallization is found to depend on the interface between PA6 droplets and surrounding medium, as it is influenced by vitrification of the matrix polymer and by the location of the compatibilizers SMA2 and SMA17. The method used for mixing the reactive compatibilizer with the blend components also affects the fractionated crystallization process.     

Synthesis of styrene–maleic anhydride random copolymer and its compatibilization to poly(2,6‐dimethyl‐1,4‐phenylene ether)/brominated epoxy resin

Styrene–maleic anhydride random copolymer (R‐SMA_7.5), with a low content of maleic anhydride (MAH) of about 7.5 mol%, has been prepared, and the copolymer was characterized by fourier‐transform infrared (FTIR) and ¹³C NMR techniques showing that the product contained only random copolymer without blocks. The miscibility between poly(2,6‐dimethyl‐1,4‐phenylene ether) (PPE) and R‐SMA, was investigated by differential scanning calorimetry (DSC), showing that PPE was miscible with R‐SMA synthesized in our laboratory over the entire composition with low MAH content. A blend of R‐SMA₁₈ (MAH content is about 18 mol%) and PPE was also studied by DSC, which showed that PPE was immiscible when R‐SMA was the major component, although it was miscible with limited composition. FTIR investigation showed that R‐SMA could react with bromide epoxy (BEP) resin at high temperature (180°). The heat‐resistance and mechanical properties of R‐SMA/PPE/BEP systems were tested and analyzed, and results indicated that R‐SMA could improve the miscibility of PPE and BEP with increasing T_g of the BEP phase and decreasing the T_g of the PPE slightly, improving the breaking elongation and breaking energy, which resulted from good miscibility between PPE and BEP with R‐SMA as the compatibilizer. Finally, the properties of the composites (copper clad laminate) with R‐SMA_7.5 are studied and discussed. Copyright © 2003 Society of Chemical Industry     

Novel approach for the preparation of a compatibilized blend of nylon 11 and polypropylene with polyhydroxybutyrate: Mechanical,thermal, and barrier properties

This article comprises of the interaction in the immiscible polymer system of nylon 11 (PA 11), polypropylene (PP), and polyhydroxybutyrate (PHB). Reactive compatibilization extrusion method with maleic anhydride-grafted polypropylene (PP-g-MA) is used to achieve compatibility within the polymer. To further improve the interaction of the blend at interphase, PHB was added as a dispersive phase in a concentration varying from 10 to 40% of the total batch. Addition of PHB motives the excellent dispersion of PP chain in PA 11 and assures the compatibility between the phases of PA 11 and PP-g-MA. The entire system of tertiary and binary phases was blended in a twin-screw extruder at different composition. The macro-optimal tensile strength, Young's modulus, bending strength, and notched impact strength of PA11/PP systems were found to be superior as compared to their noncompatibilized systems. The degradation temperature of the blends of PA11/PP and PA11/PHB/PP with and without compatibilizer was evaluated by thermogravimetric analysis (TGA). It was found that the high temperature of degradation was required for compatibilized ternary blend than that of the compatibilized binary blend. The distortion temperature of the systems was studied with the help of heat deflection temperature (HDT) and found to be advanced for blend having a higher concentration of the dispersed phase. Differential scanning calorimetry (DSC) was used to determine the % crystallinity, melting, and crystallization temperature of this system. Chemical resistance and barrier properties of the different compatibilized and noncompatibilized blends were studied. PHB dispersed phase with a reactive compatibilizer cause enhancement in chemical resistance and barrier properties of the blend. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 48152.     

The Influence of the compatibilizer Characteristics on the interfacial characteristics and phase morphology of aPA/SAN blends

The main objective of this work is study the influence of the methyl mathacrylate maleic anhydride copolymer (MMA-MA) compatibilizer properties such as molecular weight and maleic anhydride content in the characteristics of amorphous polyamide and styrene acrylonitrile copolymer (aPA/SAN) blends, correlating their interfacial characteristics and phase morphology. The blends aPA/SAN, with and without the compatibilizer, prepared were characterized by transmission electron microscopy (TEM) and small angle X-rays scattering (SAXS). The results show that the maleic anhydride concentration has a more significant effect on the blend properties than the molecular weight of the MMA-MA copolymer. Even though the system aPA/SAN is thermodynamically immiscible, it shows morphology of phases with small particles of SAN. The addition of MMA-MA copolymer with high degrees of MA led to an increase of the SAN phase particle size. With SAXS technique, it was possible to determine the interface thickness and the results shows that the characteristics of the interface do not change with the variation of the compatibilizer characteristics. The results observed in this work indicate that the viscosity ratio is very important factor on the formation of the phase morphology.     

SEBS-g-MAH和EP复合增容PA610/PC合金的研究

选用SEBS-g-MAH和EP为复合增容剂,采用熔融挤出的方法制备了PA610/PC合金,研究了该合金的力学性能、熔融结晶及微观结构形态。结果表明,当PA610/SEBS-g-MAH(EP)/PC组分比为75/9(2)/25时,合金的冲击强度比不加增容剂时提高了281.4%,断裂伸长率提高了346.0%。而增容剂的加入使合金中PA610的结晶温度升高,结晶速率增大而结晶度降低,由于异相成核作用使结晶发生细化,使得韧性提高、熔点降低。微观结构形态研究表明,在只加入SEBS-g-MAH的PA610/PC合金中,合金断面有很多PC被拔出及余留空洞的现象;在加入EP协同增容后,PC被拔出的现象减少,与PA610基体的界面粘合增强,空洞消失。     

Effect of dynamic vulcanization on properties and morphology of nylon/SAN/NBR blends: A new compatibilization method of nylon/ABS blends

Dynamically vulcanized blends of nylon, styrene–acrylonitrile copolymer (SAN), and nitrile–butadiene rubber (NBR) were examined for mechanical properties, Shore D hardness, Vicat softening temperature, impact process, and phase morphology. The effect of a curing system such as phenolic formaldehyde resins (PF), dicumylperoxide (DCP), and a sulfur system on the mechanical properties of the nylon/SAN/NBR blends was studied, and dynamic vulcanization with a PF system was found to lead to outstanding toughness of the blends. The effect of PF content on the mechanical properties, Shore D hardness, and heat resistance of the nylon/SAN/NBR blends was also investigated. With increasing PF content the notched‐impact strength and Vicat softening temperature (VST) of the nylon/SAN/NBR (50/25/25) blends evidently improved, but tensile strength and Shore D hardness of the blends changed slightly. It can be concluded that the nylon/SAN/NBR (50/25/25) blends dynamically vulcanized by high‐content PF can attain excellent comprehensive mechanical properties, especially supertoughness, at room temperature. SEM was used to investigate the effect of dynamic vulcanization on disperse‐phase particle size, particle size distribution, and phase morphology. It was obvious that disperse‐phase particle size decreased with an increasing PF content. Thermal behavior and miscibility of dynamically vulcanized nylon/SAN/NBR with PF were investigated by DMTA. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 87: 2057–2062, 2003     

Microdispersion of polyphenylene ether in polyphenylene sulfide/polyphenylene ether alloy compatibilized by styrene‐co‐glycidyl methacrylate

The polyphenylene sulfide/polyphenylene ether (PPS/PPE) alloy is desired for use as an engineering plastic. In this case, microdispersion of PPE in the PPS matrix is preferable. We have developed a new method for the preparation of a PPS/PPE alloy that has microdispersed PPE in the PPS matrix. The reactive processing of PPS with PPE gave a PPS/PPE alloy with a microdispersed PPE in the PPS matrix, using styrene‐co‐glycidyl methacrylate copolymer (SG) as a compatibilizer. Although the general properties of the PPS/PPE alloy did not depend on the PPE particle size, tensile strength at the weld part is found to be strongly dependent on PPE particle size. Only the finely dispersed PPE system gave tensile strength at the weld part comparable that of PPS. The PPS/PPE alloy shows superior property to PPS at elevated temperature and, moreover, attains the an advantage of precise molding. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3030–3034, 2002     

SEP和蒙脱土复合增强PP／PS合金的研究

观察了聚丙烯(PP)/聚苯乙烯(PS)／(苯乙烯-乙烯/丙烯二嵌段共聚物)(SEP)合金的形态，测定了SEP、SEP/改性蒙脱土复合材料对PP／PS合金的力学性能的影响。结果表明：SEP在EPP／PS合金中作为增容剂，减小了分散相的平均粒子尺寸，大大改变了合金的形态，增强了两相间的粘合力，提高了合金的力学性能，并对PP/PS(20／80)合金的增容作用较为显著。结果还表明：SEP／改性蒙脱土复合材料对PP／PS(20／80)合金具有增韧增强的效果。     

Studies on polymer blends with moderate specific interactions 1. Mechanical properties of SAN/TPU and SAN/EVA/TPU

Polymer pairs with moderate specific interactions may lead to phases with low interfacial energy, which is desirable for rubber-toughening plastics. SAN and some polyurethane elastomers (TPU) belong to this kind of system. Without adding compatibilizer, SAN/TPU blends possess excellent mechanical properties. However, SAN and EVA form mechanically incompatible blends. The properties of the SAN/EVA blends can be substantially improved by incorporating TPU. Scanning electron microscopy (SEM) observations prove that TPU acts as a compatibilizer preferentially locating at the interface.     

Compatibilisation of PPE/SAN blends by triblock terpolymers: Correlation between block terpolymer composition, morphology and properties

Immiscible blends of poly(2,6-dimethyl-1,4-phenylene ether) (PPE) and poly(styrene-co-acrylonitrile) (SAN) with a weight composition of 60/40 were compatibilised by polystyrene-block-polybutadiene-block-poly(methyl methacrylate) triblock terpolymers (SBM) using a two-stage melt-processing approach. In order to investigate the influence of the SBM composition on the compatibilisation efficiency, the block lengths of the triblock terpolymers were systematically varied. The resulting morphological features of the blend systems as function of SBM composition and processing parameters are correlated with the resulting thermal and thermo-mechanical properties. In the ideal case, SBM should be located at the interface as PS is miscible with PPE while PMMA is miscible with SAN. The elastomeric middle block as an immiscible component should remain at the interface. This particular morphological arrangement is known as the ‘raspberry morphology’. A detailed TEM analysis of the blend morphologies following initial extrusion-compounding revealed a high compatibilisation efficiency of the SBM types with equal lengths of the end blocks and, furthermore, the desired raspberry morphology was achieved. In contrast, high PS contents in comparison to the other blocks led to a pronounced micelle formation in the PPE phase. Further evaluation of the blend structures following injection-moulding indicated that the morphologies remain relatively stable during this second melt-processing step. A detailed thermal analysis of all blend systems supports the interpretation of the observed morphological features. The fundamental correlation between SBM composition and blend morphology established in this study opens the door for the controlled development of interfacial properties of such compatibilised PPE/SAN blends during melt-processing.     

Morphology and mechanical properties of poly(propylene)/polystyrene blends compatibilized with polystyrene-block-poly(ethylene-co-propylene)

Compatibilizing effects of diblock copolymer polystyrene-block-poly(ethylene-co-propylene) (SEP) on the morphology and mechanical properties of immiscible blends of poly(propylene) (PP) and polystyrene (PS) were investigated. Notched impact strength, yield stress, elongation at yield and Young's modulus were determined as a function of different weight ratios of PP and PS and different amounts of added SEP as well. Scanning electron microscopy revealed a two-phase morphology of PP/PS blends, which exhibit poor mechanical properties. Even 2,5 wt.-% of SEP added to PP/PS blends can improve the notched impact strength and elongation at yield compared to non-compatibilized PP/PS blends. 10 wt.-% of SEP compatibilizer converted the brittle PP/PS blend to quite impactresistant polymeric material. Mechanical properties were improved because of the morphological changes and increased interfacial adhesion as a result of SEP localization between PP and PS phases. An analysis of yield stress data in terms of theoretical models showed that yield stress values of binary PP/PS blends can be predicted with Nielsen's model.     

Studies on morphology and thermomechanical performance of ABS/PC/organoclay hybrids

In the present research, poly(acrylonitrile‐butadiene‐styrene)/polycarbonate (ABS/PC) blends were prepared in a twin screw extruder. An attempt to reinforce and promote compatibility of the above systems was made by the incorporation of organically modified montmorillonite (OMMT, Cloisite 30B), as well as by the addition of compatibilizer (ABS grafted with maleic anhydride, ABS‐g‐MAH), and the effect of those treatments on the morphology, thermal transitions, rheological, and mechanical properties of the above blends was evaluated. The addition of compatibilizer in ABS/PC blends does not significantly affect the glass transition temperature (T_g) of SAN and PC phases, whereas the incorporation of Cloisite 30B decreases slightly the T_g values of SAN and, more significantly, that of PC in compatibilized and uncompatibilized blends. The T_g of PB phase remains almost unaffected in all the examined systems. The obtained results suggest partial dissolution of the polymeric components of the blend and, therefore, a modified Fox equation was used to assess the amount of PC dissolved in the SAN phase of ABS and vice versa.Reinforcing with OMMT enhances the miscibility of ABS and PC phases in ABS/PC blends and gives the best performance in terms of tensile strength, modulus of elasticity, and storage modulus, especially in 50/50 (w/w) ABS/PC blends. The addition of ABS‐g‐MAH compatibilizer, despite the improvement of intercalation process in organoclay/ABS/PC nanocomposites, did not seem to have any substantial effect on the mechanical properties of the examined blends. POLYM. COMPOS., 35:1395–1407, 2014. © 2013 Society of Plastics Engineers     

长玻纤增强PP/PA6合金材料的性能

以连续长玻璃纤维为增强材料,以聚丙烯(PP)与尼龙(PA)6树脂为基体,以马来酸酐接枝PP(PP-g-MAH)作为相容剂,经过双螺杆挤出机和特制的浸润装置制备了长玻纤增强PP/PA6合金材料。通过常规力学性能、球压痕硬度、耐划伤、热变形温度等测试和微观结构分析,考察了PA6含量及其与PP-g-MAH质量比对合金材料强度、刚性、常低温冲击性能、硬度、耐刮擦以及耐热性能的影响。结果显示,当PA6/PP-g-MAH质量比为2,即PA6含量为10份,PP-g-MAH含量为5份时,合金材料的综合性能达到最佳;当PA6/PP-g-MAH质量比低于2时,PA6特性优势随着其含量增加而提升,而当PA6/PP-g-MAH质量比高于2时,相容剂不足以增容PP/PA6两相,综合性能有所衰减。所制备的长玻纤增强PP/PA6合金材料具有较好的强度、刚性、韧性、硬度以及更好的–40℃冲击性能,且其密度低,耐刮擦性能优异,在特殊领域如电动工具外壳具有广阔的应用前景。     

Correlation of the melt rheological properties with the foaming behavior of immiscible blends of poly(2,6‐dimethyl‐1,4‐phenylene ether) and poly(styrene‐co‐acrylonitrile)

Immiscible blends of poly(2,6‐dimethyl‐1,4‐phenylene ether)/poly(styrene‐co‐acrylonitrile) (PPE/SAN) were batch‐foamed using CO₂ as a blowing agent as a function of foaming temperature, foaming time, and blend composition. Evaluation of the resulting cellular morphology revealed an enhanced foamability of SAN with PPE contents up to 20 wt% as indicated by a similar volume expansion but a significantly reduced mean cell size. This behavior is related to a heterogeneous nucleation activity by the dispersed PPE phase. A further increasing PPE content, however, leads to increasing foam densities as well as nonuniform foam morphologies. The changes in the foaming behavior can be correlated with the melt rheological properties and the corresponding blend morphology. Shear‐rheological investigations revealed an onset of percolation of the dispersed PPE phase between 20 and 40 wt%, and a transition towards cocontinuity at 60 wt%. The materials response under uniaxial elongational flow, as assessed by Rheotens measurements, revealed an increase in elongational viscosity scaling with the PPE content, similar to the shear data. However, the strain hardening behavior was reduced by increasing PPE contents and, at 20 wt%, the drawability revealed a significant drop‐both phenomena limiting the foamability of polymers. In summary, the present study discusses fundamental aspects of foaming immiscible PPE/SAN blends. POLYM. ENG. SCI., 48:2111–2125, 2008. © 2008 Society of Plastics Engineers     

Preparation and properties of PC/SAN alloy modified with styrene‐ethylene‐butylene‐styrene block copolymer

A polycarbonate (PC)/ poly (styrene‐co‐acrylonitrile) (SAN) alloy modified with styrene‐ethylene‐butylene‐styrene (SEBS) block copolymer was prepared and the influence of SEBS content, PC content, and types of modifier on Izod notched impact strength, tensile strength, flexural strength, and Vicat softening temperature was studied. The results showed that the addition of SEBS could obviously increase the Izod notched impact strength and the elongation at break and decrease the tensile and flexural strength and Vicat softening temperature. PC/SAN alloy modified with SEBS had better mechanical properties than the PC/SAN alloy modified with ABS. DSC analysis and SEM photographs revealed that the SEBS was not only distributed in the SAN phase but also distributed in PC phase in a PC/SAN/SEBS alloy while the ABS was mainly distributed in SAN phase in a PC/SAN/ABS alloy. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007