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通过实验室管式高温炉蘸渣试验和理论计算,研究了转炉冶炼低碳低磷钢的终渣(FeO)含量、(MgO)含量和碱度对炉渣物化性能和溅渣护炉炉衬保护的影响。试验优化前,终炉渣(FeO)质量分数为31.5%,(MgO)质量分数为8%,通过调整炉渣碱度,炉渣的固相率依然接近0%,炉渣溅渣后难以残留在炉壁上,不能对炉衬起到保护的效果。通过试验及理论计算,在1 600 ℃条件下,炉渣固相率随着渣中(FeO)含量的增加而降低,随着炉渣碱度和(MgO)含量的增加而增加。降低(FeO)含量和提高(MgO)含量可以明显提高固相率。因此,将(FeO)质量分数控制为22.5%~27.0%,(MgO)质量分数控制为8%~12%,碱度控制为3.6左右时,终渣溅渣效果明显提升。 相似文献
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研究了转炉炉衬溅渣层的结合机理和侵蚀机理,分析了影响溅渣的各种工艺因素。提出了出钢前利用副枪TSO探头测出的炉渣氧电势数据得出冶炼终点炉渣中Fe O的含量,通过调整炉渣中Fe O含量控制溅渣层的分熔特性,达到减少溅渣层分熔量,提高溅渣层对炉衬保护的技术方案。以宣钢150 t复吹转炉为例,对方案的实施过程进行了说明。 相似文献
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针对转炉炉渣MgO含量偏低的现象,对转炉使用溅渣镁球代替轻烧白云石造渣技术,合理控制溅渣镁球的加入量,达到降低终渣FeO、提高渣中MgO来迅速降低炉渣过热度等目的,从而可以缩短溅渣时间,提高溅渣层的抗侵蚀能力,最大限度发挥溅渣护炉效果,延长补炉间隔时间,节约耐火材料,提高生产作业率,并降低炼钢的冶炼成本。 相似文献
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Slag splashing is the most effective technology to improve the furnace campaign of converter; however, due to the great difference of composition between the vanadium slag and the steel slag, the technology has not been applied in the vanadium extraction converter. To solve the serious problem of lining erosion in the vanadium extraction converter, in this paper, slag splashing with modified vanadium slag was studied. The results showed that the purpose of adjusting the state of vanadium slag can be achieved through the modification. The modified slag had good slag splashing performance. After slag splashing, the thickness of the furnace was increased by more than 10?mm. The content of CaO in the modified vanadium slag can be controlled less than 3%, and the quality of vanadium slag and semi-steel was not obviously affected. The metallic iron content in the slag was greatly reduced, which was beneficial to reduce the iron loss in the vanadium extraction process. 相似文献
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《钢铁冶炼》2013,40(6):521-528
AbstractConverter lining life is an important technical and economic concern of the steelmaking process. An increase in lining life decreases refractory consumption and reduces steelmaking costs. Increased availability of furnaces increases production rates and steel yield. Extended lining life was achieved by utilising the slag as a consumable refractory by splashing it over the lining. Slag splashing is a simple and effective technique followed worldwide to increase the converter life. This paper highlights the online study on various operating parameters and slag characteristics for consistent slag splashing in a 130 t converter. Parameters such as lance height, blow pattern, gas flowrate, bottom purging flowrates, tapping temperature, combination of gunniting with splashing, slag height and slag chemistry, were investigated. An optimised slag has been developed which served effectively to balance the lining erosion during blowing and maintain a uniform thickness throughout the campaign. Some innovative practices and design changes are also discussed. The developed slag regime and optimised parameters have helped in increasing the converter life to an international benchmark. JSW Steel has achieved the converter lining life of 13 771 heats, which is the highest ever recorded in India. 相似文献
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随着超低碳、超低磷钢种冶炼的增多,济钢复吹转炉终点氧含量大幅提高,严重侵蚀了转炉炉衬。从高氧化性炉渣对炉衬的侵蚀机理入手,提出了兼顾溅渣层和炉底的溅渣工艺,介绍了超低碳、超低磷钢溅渣护炉工艺参数的优化及取得的效果。 相似文献
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转炉溅渣层与镁碳砖炉衬的结合机理 总被引:1,自引:0,他引:1
通过对生产现场带有溅渣层的转炉炉衬残砖和试验室小型坩埚溅渣试验结果进行矿相显微结构分析、研究,确定了溅渣层的矿相组成、溅渣层与MgO-C砖结合区域的矿相结构及坩埚溅渣层自上而下的矿相分布规律,并根据矿相结构分析中观察到的烧结层、结合层和溅渣层3个区域,提出了溅渣层与镁碳砖炉衬的结合机理为化学结合、机械镶嵌与化学烧结结合及冷凝结合3种形式。 相似文献
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A slag layer is formed when slag is splashed onto refractory lining in BOF slag splashing process. The melting temperature of the slag layer and the adhesion of the slag layer to the lining refractory have an important effect on slag splashing and BOF lining life. This study investigates the adhesive behaviour of slag with different composition to lining refractories. It is shown that the slag can adhere to MgO particles in MgO‐C bricks well and no reaction is found between the MgO particles and the slag layer, but a gas gap exists at the interface between the slag layer and the MgO‐C matrix and there are iron granules within the slag layer, when the FeO content in the slag is high. The adhesion of the slag layer to the lining refractory can be improved with decreasing FeO content in the slag and lower carbon content in the MgO‐C bricks. BOF refractory lining life can be greatly increased due to better adhesion, high melting temperature, and stronger wear‐resistance of the slag layer. 相似文献
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介绍了湘钢二炼钢厂50t转炉溅渣护炉技术的应用与效果,主要探讨了冶炼造渣剂,溅渣工艺参数控制及溅潭护炉对钢水质量的影响,提出了今后的改进方向。 相似文献
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溅渣护炉工艺是近期发展起来的一项新技术,该工艺设备简单,投资少,收效快,操作方便,可大幅度提高衬寿命,进而提高炉龄次数,介绍了溅渣护炉工艺原理,有关参数及经济效益。 相似文献