Highly methanol-tolerant non-precious metal cathode catalysts for direct methanol fuel cell

This work reports on the oxygen reduction activity of several non-precious metal (non-PGM) catalysts for oxygen reduction reaction (ORR) at the fuel cell cathode, including pyrolyzed CoTPP, FeTPP, H₂TMPP, and CoTMPP. Of the studied catalysts, pyrolyzed CoTMPP (Co-tetramethoxyphenylporphyrin) was found to perform significantly better than other materials. The catalyst underwent a thorough testing in both hydrogen-air polymer electrolyte fuel cell (PEFC) and direct methanol fuel cell (DMFC). It was found that CoTMPP cathode can sustain currents that are only 2-3 times lower than those obtained with a conventional Pt-black cathode in an H₂-air PEFC. DMFC experiments, including methanol crossover and methanol tolerance measurements, indicate high ORR selectivity of the CoTMPP catalyst. Based on results obtained to date, the CoTMPP-based catalyst offers promise for the use in conventional and mixed-reactant DMFCs operating with concentrated methanol feeds. However, hydrogen-air fuel cell life data, consisting of over 800 h of continuous cell operation, indicate that improvement to long-term stability of the CoTMPP catalyst will be required to make it practical.     

Development of non-precious oxygen reduction reaction catalyst for polymer electrolyte membrane fuel cells based on substituted cobalt porphyrins

Active and stable cobalt-based non-precious metal catalysts for the oxygen reduction reaction (ORR) in PEM fuel cells were developed through high-temperature pyrolysis of metal-porphyrins supported on carbon. The roles of substituted porphyrins, carbon support, and catalyst loading on ORR activity were studied using rotating disc electrode (RDE) measurements. It was observed that the carbon support plays a major role in improving the catalytic activity. The results showed that among the supported catalysts, the homemade mesocarbon-supported cobalt-porphyrin catalyst with 20 wt% loading displayed higher ORR activity; the cell performance showed maximum current density of 1.1 A cm⁻² at 0.13 V in H₂/O₂ fuel cells.     

A Review on Metal‐Free Doped Carbon Materials Used as Oxygen Reduction Catalysts in Solid Electrolyte Proton Exchange Fuel Cells

Within the last decade, metal‐free heteroatom doped carbon nanomaterials have gained attention as effective electrocatalysts for the oxygen reduction reaction (ORR) in many electrochemical systems. Since then, reports have stated that the ORR catalytic activity, onset potential, and H₂O production selectivity of these materials is similar to that of platinum‐based catalysts. These statements rely on cyclic voltammetry (CV) and rotating disc electrode (RDE) measurements in liquid alkaline electrolyte. However, fuel cell researchers aim to replace the costly platinum catalysts in the more prominent acidic solid electrolyte proton exchange fuel cell (PEFC). In this respect, there are only a few reports of unpromising activity, stability, and H₂O production selectivity. In addition, only few reports have been presented on the implementation of such materials in cathode catalyst layers of actual PEFC devices. This mini‐review aims to summarize and evaluate results of these reports. Material synthesis, cell power, open circuit voltage, stability properties, and proposed active sites are reviewed. To date, the highest reported PEFC power densities with guaranteed metal‐free heteroatom doped carbon cathode catalysts have reached up to 321 mW cm⁻²; which although a promising value is substantially short of values obtained for platinum based catalysts.     

Carbon supported Ru–Se as methanol tolerant catalysts for DMFC cathodes. Part I: preparation and characterization of catalysts

Carbon supported Ru _x Se _y O _z catalysts were prepared from Ru₃(CO)₁₂ and RuCl₃ · xH₂O as ruthenium precursors and H₂SeO₃ and SeCl₄ as the selenium sources. Highly active catalysts for the oxygen reduction reaction (ORR) in direct methanol fuel cells (DMFC) were obtained via a multi-step preparation procedure consisting of a CO₂-activation of the carbon support prior to the preparation of a highly disperse Ru particles catalyst powder that is subsequently modified by Se. Ultimately, an excess of Se was removed during a final thermal annealing step at 800 °C under forming gas atmosphere. The morphology of the catalysts was analyzed by transmission electron microscopy (TEM) and X-ray diffraction (XRD), which shows that the catalysts consist of crystalline Ru-particles with sizes ranging from 2 to 4 nm exhibiting a good dispersion over the carbonaceous support. The corresponding catalytic activity in the process of oxygen reduction was analyzed by cyclic voltammetry (CV) and rotating disk electrode (RDE) measurements. The nature of the carbon support used for the preparation of RuSe cathode catalysts is of significant importance for the activity of the final materials. Catalysts supported on CO₂-activated Black Pearls 2000 gave the highest ORR-activity. Se stabilizes the Ru-particles against bulk oxidation and actively contributes to the catalytic activity. An exceptional property of the carbon supported Ru-particles modified with Se is their resistance to coalescence up to temperatures of 800 °C under inert or reducing conditions. Additional effects of Se-modification are the enhanced stability towards electrochemical oxidation of Ru and a lowering of the H₂O₂ formation in the ORR.     

Catalytic Oxidation of Methanol by Aqueous POM on Al2O3 Supported Catalysts and Electrochemical Performance of POM

Phosphomolybdic acid (H₃PMo₁₂O₄₀, POM) was attempted to be used as the energy‐storage agent in this paper to avoid some problems of the direct methanol fuel cell (DMFC), such as catalyst poisoning and methanol permeation. Catalytic oxidation of methanol by aqueous POM on Al₂O₃ supported catalysts with Pt and Ru active metal was evaluated in the presence of liquid water. The process takes advantage of the high catalytic activities of platinum for methanol oxidation. The effects of temperature, reaction time, and methanol concentration on activity were observed. The catalytic activity of Pt/Al₂O₃ is better than that of Ru/Al₂O₃ for the oxidation of methanol by POM. The methanol conversion rate reached 93.55% on the Pt/Al₂O₃ at 80 °C after reaction for 1 h. The electrochemical experiments indicate that POM shows a larger current density in redox processes on an Au electrode than methanol. The redox process of reduced POM is a reversible multi‐electron transfer process.     

Study of Methanol‐tolerant Oxygen Reduction Reaction at Pt–Bi/C Bimetallic Nanostructured Catalysts

The nanostructured platinum–bismuth catalysts supported on carbon (Pt₃Bi/C, PtBi/C and PtBi₃/C) were synthesised by reducing the aqueous metal ions using sodium borohydride (NaBH₄) in presence of a microemulsion. The amount of metal loading on carbon support was found to be 10 wt.‐%. The catalyst materials were characterised by X‐ray diffraction (XRD), X‐ray fluorescence (XRF), transmission electron microscope (TEM) and electroanalytical techniques. The Pt₃Bi/C, PtBi/C and PtBi₃/C catalysts showed higher methanol tolerance, catalytic activity for oxygen reduction reaction (ORR) than Pt/C of same metal loading. The electrochemical stability of these nano‐sized catalyst materials for methanol tolerance was investigated by repetitive cycling in the potential range of –250 to 150 mV_MSE. Bi presents an interesting system to have a control over the activity of the surface for MOR and ORR. All Pt–Bi/C catalysts exhibited higher mass activities for oxygen reduction (1–1.5 times) than Pt/C. It was found that PtBi/C catalyst exhibits better methanol‐tolerance than the other catalysts.     

Activity,selectivity, and methanol tolerance of novel carbon-supported Pt and Pt<Subscript>3</Subscript>Me (Me = Ni,Co) cathode catalysts

The activity, selectivity, and methanol tolerance of novel, carbon supported high-metal loading (40 wt.%) Pt/C and Pt₃Me/C (Me = Ni, Co) catalysts for the O₂ reduction reaction (ORR) were evaluated in model studies under defined mass transport and diffusion conditions, by rotating (ring) disk and by differential electrochemical mass spectrometry. The catalysts were synthesized by the organometallic route, via deposition of pre-formed Pt and Pt₃Me pre-cursors followed by their decomposition into metal nanoparticles. Characteristic properties such as particle sizes, particle composition and phase formation, and active surface area, were determined by transmission electron microscopy, energy dispersive X-ray spectroscopy, X-ray photoelectron spectroscopy, and X-ray diffraction. For comparison, commercial Pt/C catalysts (20 and 40 wt.%, E-Tek, Somerset, NJ, USA) were investigated as well, allowing to evaluate Pt loading effects and, by comparison with the pre-cursor-based catalyst with their much smaller particle sizes (1.7 nm diameter), also particle size effects. Kinetic parameters for the ORR were evaluated; the ORR activities of the bimetallic catalysts and of the synthesized Pt/C catalyst were comparable and similar to that of the high-loading commercial Pt/C catalyst; at typical cathode operation potentials H₂O₂ formation is negligible for the synthesized catalysts. Due to their lower methanol oxidation activity the bimetallic catalysts show an improved methanol tolerance compared to the commercial Pt/C catalysts. The results indicate that the use of very small particle sizes is a possible way to achieve reasonably good ORR activities at an improved methanol tolerance at DMFC cathode relevant conditions.     

Investigation of carbon-supported Pt and PtCo catalysts for oxygen reduction in direct methanol fuel cells

Carbon-supported Pt and Pt₃Co catalysts with a mean crystallite size of 2.5 nm were prepared by a colloidal procedure followed by a carbothermal reduction. The catalysts with same particle size were investigated for the oxygen reduction in a direct methanol fuel cell (DMFC) to ascertain the effect of composition. The electrochemical investigations were carried out in a temperature range from 40 to 80 °C and the methanol concentration feed was varied in the range 1-10 mol dm⁻³ to evaluate the cathode performance in the presence of different conditions of methanol crossover. Despite the good performance of the Pt₃Co catalyst for the oxygen reduction, it appeared less performing than the Pt catalyst of the same particle size for the cathodic process in the presence of significant methanol crossover. Cyclic voltammetry analysis indicated that the Pt₃Co catalyst has a lower overpotential for methanol oxidation than the Pt catalyst, and thus a lower methanol tolerance. Electrochemical impedance spectroscopy (EIS) analysis showed that the charge transfer resistance for the oxygen reduction reaction dominated the overall DMFC response in the presence of high methanol concentrations fed to the anode. This effect was more significant for the Pt₃Co/KB catalyst, confirming the lower methanol tolerance of this catalyst compared to Pt/KB. Such properties were interpreted as the result of the enhanced metallic character of Pt in the Pt₃Co catalyst due to an intra-alloy electron transfer from Co to Pt, and to the adsorption of oxygen species on the more electropositive element (Co) that promotes methanol oxidation according to the bifunctional theory.     

Mesoporous carbons as low temperature fuel cell platinum catalyst supports

Platinum catalysts supported on ordered mesoporous carbons (OMC) are described. The mesoporous carbon support, CMK3 type, was synthesised as an inverse replica of a SBA-15 silica template. The platinum catalysts (i.e. Pt 20 wt% and Pt 10 wt%, respectively), obtained through a conventional wet impregnation method, have been investigated to determine their structural characteristics and electrochemical behaviour. The electro-catalytic performance towards the oxygen reduction reaction (ORR) was compared to those of commercial Pt/C-Vulcan XTC72R (E-Tek) catalysts with the same Pt wt%, under the same experimental conditions. The two catalyst samples have allowed the effect of the variation of both the Pt to Nafion and Pt to the supporting carbon ratios to be studied. Electrochemical tests have been carried out in three different systems: a catalyst ink deposited on a glassy carbon rotating disk electrode (RDE), a gas diffusion electrode (GDE) in a three-electrode cell with H₂SO₄ as the electrolyte and a complete PEM single fuel cell. The first results indicate that the OMC performs slightly less well than commercial carbon supports, mainly in the complete fuel cell system. The data from the cell tests indicate a less effective distribution of Nafion on the OMC surface which, probably, decreases the platinum utilisation and the proton conductivity.     

Synthesis, characterization and electrocatalytic behaviour of non-alloyed PtCr methanol tolerant nanoelectrocatalysts for the oxygen reduction reaction (ORR)

In order to point out the effect of the second metal in platinum-based catalysts, a synthesis method by colloidal route derived from that of Bönnemann was used to prepare non-alloyed Pt_1−xCr_x/C electrocatalysts active towards the oxygen reduction reaction (ORR). The non-alloyed character of the catalysts was showed by XRD analysis. The Pt/Cr electrocatalyst having an nominal atomic ratio, as determined by EDX then corresponding to bulk composition and not surface composition, close to (0.8:0.2) showed higher activity for ORR in methanol-free oxygen saturated electrolyte, whereas the catalyst having an atomic ratio of (0.7:0.3) displayed higher activity for ORR at low overpotentials in saturated oxygen electrolyte containing 0.1 M methanol.Correlation of XRD and electrochemical results allows us to point out the effect of electronic interactions in catalyst activity towards ORR. It was also shown that adding chromium to platinum does not alter the reaction mechanism of oxygen reduction, and that in presence of low methanol concentration, the ORR occurs via the four-electron process according to the same mechanism as in methanol-free solution.     

Cobalt based non-precious electrocatalysts for oxygen reduction reaction in proton exchange membrane fuel cells

Cobalt based non-precious metal catalysts were synthesized using chelation of cobalt (II) by imidazole followed by heat-treatment process and investigated as a promising alternative of platinum (Pt)-based electrocatalysts in proton exchange membrane fuel cells (PEMFCs). Transmission electron microscopy (TEM), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) measurements were used to characterize the synthesized CoN_x/C catalysts. The activities of the catalysts towards oxygen reduction reaction (ORR) were investigated by electrochemical measurements and single cell tests, respectively. Optimization of the heat-treatment temperature was also explored. The results indicate that the as-prepared catalyst presents a promising electrochemical activity for the ORR with an approximate four-electron process. The maximum power density obtained in a H₂/O₂ PEMFC is as high as 200 mW cm⁻² with CoN_x/C loading of 2.0 mg cm⁻².     

Physical and electrochemical characterization of catalysts for oxygen reduction in fuel cells

The cathode catalysts in low temperature fuel cells are associated with major cell efficiency losses, because of kinetic limitations of the oxygen reduction reaction. Additionally, methanol oxidation at the cathode leads to significant lowering of the efficiency in direct methanol fuel cells, which can be alleviated by use of methanol-tolerant catalysts. In this work, alternative carbon-supported platinum-alloy catalysts were investigated by physical methods. Second, methanol-tolerant ruthenium-selenide catalysts were characterized by physical and electrochemical methods. Besides V–i characteristics and electrochemical impedance spectroscopy as electrochemical methods, physical methods such as X-ray photoelectron spectroscopy, nitrogen adsorption, porosimetry by mercury intrusion and temperature programmed reduction are used to characterize the catalysts. The electrochemical characterization yields information about properties and behavior of the catalyst. In contrast to platinum a significantly different hydrophobic behavior of the RuSe/C catalysts is found. Low open circuit voltage values measured for RuSe/C indicate an effect on both electrodes. The anode reaction was also influenced by the different cathode catalysts. As a result of the formation of H₂O₂ at the cathode, which passes through the membrane from cathode to anode side, a mixed anode potential is formed. By comparing RuSe/C catalysts before and after electrochemical stressing, changes of the catalysts are determined. Postmortem surface analysis (by X-ray photoelectron spectroscopy) revealed that catalyst composition and MEA structure changed during electrochemical stressing. During fuel cell operation selenium oxide is removed from the surface of the catalysts to a large extent. Additionally, a segregation effect of selenium in RuSe to the surface is identified.     

MnO2 Supported Pt Nanoparticels with High Electrocatalytic Activity for Oxygen Reduction Reaction

We report the hydrothermal synthesis of manganese dioxide (MnO₂) and its application as platinum nanoparticles (PtNPs) support for oxygen reduction reaction (ORR). The prepared MnO₂ samples with different hydrothermal reaction time were systematically investigated by X‐ray diffraction (XRD) and scanning electronic microscopy (SEM), conforming that the crystalline structure of samples was transferred from γ phase to β phase, and the morphology was changed from microspheres to nanorods, respectively. The ORR activity of the samples was evaluated by rotating ring‐disk electrode (RRDE) method and the optimized sample was further utilized as PtNPs support to form a new nanocomposite used as ORR catalyst. We show that the 1 wt.%Pt@MnO₂ has a promising performance toward the electrochemical catalytical reduction of oxygen, which an overall quasi 4‐electron transfer in ORR, as well as a limiting reduction current of 0.71 mA was achieved. In comparison with commercialized Pt@C and other Pt‐based catalysts, the MnO₂ supported PtNP exhibited remarkable mass activity (per unit mass of Pt), as high as 7.07 mA μg^–1, in alkaline solution. We demonstrate that the hydrothermal synthesized MnO₂ may offer useful applications as reliable, cost‐effective and morphology controllable support for PtNP as efficient ORR catalysts.     

Synthesis and characterization of Pd-Ni nanoalloy electrocatalysts for oxygen reduction reaction in fuel cells

Carbon-supported Pd-Ni nanoalloy electrocatalysts with different Pd/Ni atomic ratios have been synthesized by a modified polyol method, followed by heat treatment in a reducing atmosphere at 500-900 °C. The samples have been characterized by X-ray diffraction (XRD), energy dispersive spectroscopy (EDS), transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS), cyclic voltammetry (CV), rotating disk electrode (RDE) measurements, and single-cell proton exchange membrane fuel cell (PEMFC) tests for oxygen reduction reaction (ORR). XRD and TEM data reveal an increase in the degree of alloying and particle size with increasing heat-treatment temperature. XPS data indicate surface segregation with Pd enrichment on the surface of Pd₈₀Ni₂₀ after heat treatment at ≥500 °C, suggesting possible lattice strains in the outermost layers. Electrochemical data based on CV, RDE, and single-cell PEMFC measurement show that Pd₈₀Ni₂₀ heated at 500 °C has the highest mass catalytic activity for ORR among the Pd-Ni samples investigated, with stability and catalytic activity significantly higher than that found with Pd. With a lower cost, the Pd-Ni catalysts exhibit higher tolerance to methanol than Pt, offering an added advantage in direct methanol fuel cells (DMFC).     

The electrochemical behavior of cobalt phthalocyanine/platinum as methanol-resistant oxygen-reduction electrocatalysts for DMFC

The electrochemical behavior of cobalt phthalocyanine/platinum as methanol-resistant oxygen-reduction electrocatalyst for DMFC was investigated. Platinum was chemically deposited on the carbon-supported cobalt phthalocyanine (CoPc), and then it was heat-treated in high purity nitrogen at 300 °C, 635 °C and 980 °C. In order to evaluate the electrocatalytic behavior of CoPc-Pt/C, the PtCo/C and Pt/C as reference catalysts were employed. TGA, XRD, EDAX, XPS and electrochemical experiments were used to study the thermal stability, crystal structure, physical characterization and electrochemical behavior of these catalysts. These catalysts exhibited similar electrocatalytic activity for oxygen reaction in 0.5 M H₂SO₄ solution. In methanol tolerance experiments, Pt/C, PtCo/C and CoPc-Pt/C heated at 980 °C were active for the methanol oxidation reaction (MOR). The presence of Co did not improve resistance to methanol poisoning. However, the CoPc-Pt/C after 300 °C or 635 °C heat-treatment demonstrated significant inactivity for MOR, hence they have a good ability to resist methanol poisoning. The current study indicated that the macrocyclic structure of phthalocyanine is the most important factor to improve the methanol tolerance of CoPc-Pt/C as the oxygen-reduction reaction (ORR) electrocatalyst. The CoPc-Pt based catalyst should be a good alternation for oxygen electro-reduction reaction in DMFC.     

Performance of the Direct Methanol Carbonate Fuel Cell Using Anion Exchange Materials and Non‐Noble Metal Cathode Catalyst

A direct methanol fuel cell using a mixture of O₂ and CO₂ at the cathode was evaluated using anion exchange materials and cathode catalysts of Pt and a non‐Pt catalyst. The MEA based on non‐noble metal catalyst Acta 4020 showed superior performance than Pt/C based MEA in terms of open circuit potential and power density in carbonate environment. The fuel cell performance was improved by applying anion exchange ionomer in the catalyst layer. A maximum power density of 4.5 mW cm^–2 was achieved at 50 °C using 6.0 M methanol and 2.0 M K₂CO₃.     

Rapid Microwave‐Assisted Solvothermal Synthesis of Methanol Tolerant Pt–Pd–Co Nanoalloy Electrocatalysts

We report here a microwave‐assisted solvothermal (MW‐ST) method to synthesise carbon‐supported multimetallic nanostructured alloys of Pt, Pd and Co with high crystallinity and homogeneity for electrocatalytic application in fuel cells. Multimetallic nanoalloy electrocatalysts have been synthesised by a one‐pot, rapid MW‐ST method within 15 min at <300 °C without any post‐annealing in reducing gas atmospheres. For a comparison, same multimetallic alloys were also synthesised by heat treatment of co‐precipitated metals. Significant differences were observed in the phase structure and surface composition of the alloys synthesised by the two methods, which were rationalised based on the synthesis procedures adopted. Further, the multimetallic alloys were also explored for their electrocatalytic applications as cathode catalysts for oxygen reduction reaction (ORR). The multimetallic alloys, synthesised by the MW‐ST method, show much higher ORR activity compared to their counterparts synthesised by the conventional borohydride reduction method. While the ORR activity of Pt₇₀Pd₂₀Co₁₀ is comparable to that of commercial Pt, the ORR activity of Pt₅₀Pd₃₀Co₂₀ in direct methanol fuel cells (DMFC) is superior to that of commercial Pt at high methanol concentrations due to its high tolerance to methanol that may crossover from the anode to the cathode.     

Application of iron-based cathode catalysts in a microbial fuel cell

Catalysts for the oxygen reduction reaction (ORR) in a microbial fuel cell (MFC) were prepared by the impregnation on carbon black of Fe^II acetate (FeAc), Cl–Fe^III tetramethoxyphenyl porphyrin (ClFeTMPP), and Fe^II phthalocyanine (FePc). These materials were subsequently pyrolyzed at a high temperature. The ORR activity of all Fe-based catalysts was measured at pH 7 with a rotating disk electrode (RDE) and their performance for electricity production was then verified in a continuous flow MFC. Catalysts prepared with FeAc and pyrolyzed in NH₃ showed poor activity in RDE tests as well as a poor performance in a MFC. The ORR activity and fuel cell performance for catalysts prepared with ClFeTMPP and FePc and pyrolyzed in Ar were significantly higher and comparable for both precursors. The iron loading was optimized for FePc-based catalysts. With a constant catalyst load of 2 mg cm⁻² in a MFC, the highest power output (550–590 mW/m²) was observed when the Fe content was 0.5–0.8 wt%, corresponding to only 0.01–016 mg Fe/cm². A similar power output was observed using a Pt-based carbon cloth cathode containing 0.5 mg Pt/cm². Long-term stability of the Fe-based cathode (0.5 wt% Fe) was confirmed over 20 days of MFC testing.     

Methanol oxidation at carbon supported Pt and Pt-Ru electrodes: an on line MS study using technical electrodes

Methanol oxidation at technical carbon based electrodes in 0.05 M H₂SO₄ has been investigated by cyclic voltammetry using online MS under the conditions of an acid methanol fuel cell (DMFC). 5% Pt on Norit BRX and 30% Pt/Ru (40/60) on Norit BRX were used as catalysts. It is shown that methanol oxidation at technical electrodes can be characterized by a combination of cyclic voltammetry and mass spectroscopy. The onset potentials and potential dependences of the methanol oxidation rate can be determined directly by monitoring the formation of CO₂. Onset potentials of 0.5V and 0.25 V/RHE have been measured for Pt and Pt-Ru catalysts, respectively. The onset of methanol oxidation can be shifted to even more cathodic potentials (0.2V) if the Pt-Ru electrode reduces oxygen simultaneously. Carbon monoxide gas was also purged into the methanol containing electroyte during measurement in order to investigate the catalyst performance under more adverse conditions. C¹³-labelled methanol was used to distinguish between CO₂. formed from methanol (m/e = 45) and CO-oxidation (m/e = 44). Without CO the use of C¹³-labelled methanol enabled a distinction between methanol oxidation and carbon corrosion. The methanol oxidation at the platinum catalyst is severely inhibited by the presence of CO, shifting its onset to 0.65 V/RHE. In contrast the performance of the Pt-Ru electrode is not seriously affected under these conditions. It is concluded that Pt-Ru is an excellent catalyst for a methanol anode in an acid methanol fuel cell (DMFC).     

Alternative cathodes based on iron phthalocyanine catalysts for mini- or micro-DMFC working at room temperature

Iron phthalocyanine based cathodes were prepared either by dispersion of FePc on carbon or by electropolymerization of aniline in presence of FeTsPc. The macrocycles based cathodes were compared to a classical commercial Pt/C cathode in a standard three-electrode electrochemical cell and under DMFC conditions at room temperature. It was shown that the molecular dispersion of FeTsPc into a PAni film greatly enhances the activity of the macrocycle catalyst towards oxygen reduction reaction (ORR). But, in the same time, the stability under DMFC conditions is drastically decreased compared to the stability obtained with a FePc/C electrode. It was suggested that this instability of the catalytic film was rather due to the release of the FeTsPc from the polymer than to the destruction of the macrocycle active centre. Even if iron phthalocyanine catalysts display total tolerance to methanol when the anode is fed with a 5 M methanol solution, the comparison between a PAni-FeTsPc/C cathode and a Pt/C cathode in DMFC working conditions is in favor of the Pt/C cathode, in term of maximum achieved power density. However, the ratio (platinum atoms per cm²/number of FeTsPc molecules per cm²) is close to 100, which allows to be optimistic for further enhancement of activity of polymer-FeTsPc electrodes. It was suggested that researches to develop new electron conductive polymers stable under oxidative environment and with a high doping capacity could be a direction to use platinum alternative cathode catalysts in DMFC technology.