高分散纳米Y型分子筛负载Ni_2P催化剂的制备及其加氢脱硫性能

以无模板剂法合成的纳米Y型分子筛(35 nm左右)为载体,采用低温还原法制备了高分散Ni_2P/NY催化剂,同时制备了普通Y型分子筛担载的Ni_2P/Y催化剂作为对比。采用X射线衍射(XRD)、扫描电镜(SEM)、透射电镜(TEM)和X射线光电子能谱(XPS)等手段对载体和催化剂进行了表征,并在固定床反应器中考察了不同催化剂对4,6-二甲基二苯并噻吩(4,6-DMDBT)的加氢脱硫反应性能。结果表明,该催化剂的高活性来自纳米Y型分子筛上Ni_2P分散度的提高和高活性中心的暴露。在反应温度为340℃,反应压力为3.0 MPa的条件下,以Ni_2P/NY为催化剂,4,6-DMDBT的转化率达到了96.0%,高于CoMoS/Al_2O_3商业催化剂(77.2%)和Ni_2P/Y催化剂(67.0%)。     

SBA-15-supported nickel phosphide hydrotreating catalysts

A series of Ni₂P and Ni₁₂P₅ hydrotreating catalysts supported on SBA-15 ordered mesoporous silica were prepared by impregnation of nickel phosphate precursors followed by reduction in hydrogen at 873 K. The major product was Ni₂P with additional phosphate species when a high excess of phosphorus was used (P/Ni = 2). When a stoichiometric amount of P was used (P/Ni = 0.5), the sole product was Ni₁₂P₅ without Ni₂P and phosphate byproducts. The active site density as determined by CO chemisorption for such Ni₁₂P₅ phases was about three times higher than typically found for Ni₂P/SiO₂ catalysts and in good accord with active site densities following from particle size. The excess phosphorus results in mesopore blocking by unreduced phosphate species, impeding the accessibility of the Ni₂P active sites as probed by CO chemisorption. The catalysts exhibited lower hydrodesulfurization (HDS) but similar or somewhat higher hydrodenitrogenation (HDN) activities than reference alumina-supported NiMo or CoMo catalysts in simultaneous thiophene HDS and pyridine HDN, as well as parallel dibenzothiophene HDS and ortho-methyl aniline HDN hydrotreating reactions. In general, the intrinsic activities of the Ni₂P catalysts were higher than those of Ni₁₂P₅ catalysts. The activities of these phosphide catalysts were found to be stable or increasing with reaction time. X-ray photoelectron studies of reduced catalysts exposed to a sulfiding mixture suggest that this increase is due to in situ sulfidation of the nickel phosphide to nickel phosphosulfide. Thus, it seems reasonable that surface phosphosulfides form the active catalytic surface in these catalysts.     

Role of sulfur in hydrotreating catalysis over nickel phosphide

The effect of using a mixture of 10 mol% H₂S and H₂ to passivate a Ni₂P/MCM-41 catalyst was studied. It was found that H₂S passivation was superior to conventional O₂ passivation because it gave a higher HDS activity and required no post re-reduction. Chemisorption of CO indicated that the passivation layer covered or replaced the surface active sites. Characterization of X-ray photoelectron spectroscopy revealed that the sulfur species on the surface of the H₂S-passivated Ni₂P/MCM-41 were polysulfide ligands rather than S^2? or S^2?₂ and the sulfur species were partially oxidized. A treatment with NH₃ was also used, and it was found that N species were strongly bonded to the surface sites of Ni₂P. Hydrodesulfurization and hydrodenitrogenation/hydrodeoxygenation were carried out in an alternating sequential manner to study the effect of surface sulfur on the catalytic activity of Ni₂P/MCM-41. Sulfur analysis of the spent catalysts revealed that the HDS activity correlated with the sulfur content retained on Ni₂P/MCM-41, indicating that sulfur is part of the active sites of the HDS reaction.     

Al2O3-ZrO2负载Ni2P催化剂加氢脱硫脱氮活性

采用浸渍-沉淀法制备Al2O3-ZrO2复合氧化物,通过程序升温还原法制备Ni2P/Al2O3-ZrO2催化剂。运用X射线衍射、N2吸附-脱附、X射线光电子能谱技术对载体和催化剂进行表征,并以噻吩加氢脱硫、吡啶加氢脱氮反应为探针考察复合氧化物对Ni2P催化剂加氢活性的影响。结果表明,在Al2O3表面引入少量ZrO2,既保持了γ-Al2O3大比表面积的结构优势,又减少了P或Ni与Al2O3表面的接触,促进Ni2P的形成。载体中ZrO2质量分数20%的Ni2P/Al2O3-ZrO2催化剂活性最高,载体焙烧温度过高会导致催化剂活性下降。     

磷添加方式对NiMo/Al2O3催化剂加氢脱硫性能的影响

采用分步浸渍法制备了不同磷添加方式改性的NiMo/Al₂O₃催化剂,在固定床微反装置上考察了该系列催化剂对焦炉煤气中噻吩加氢脱硫（HDS）性能的影响,采用BET、X射线衍射（XRD）、H₂程序升温还原（H₂-TPR）、NH₃程序升温脱附（NH₃-TPD）、C₄H₄S(H₂)程序升温脱附[C₄H₄S(H₂)-TPD]、X射线光电子能谱（XPS）、高清透射电镜（HRTEM）和拉曼（Raman）等分析手段对催化剂进行表征。结果表明,不同磷添加方式制备NiMo/Al₂O₃催化剂的HDS性能存在较大差异。其中,催化剂PNi-Mo/Al和PMo-Ni/Al表面弱吸附解离活性位增强,对焦炉煤气中噻吩有较好的低温加氢脱硫活性,以含292.5mg/m³噻吩的模拟焦炉煤气为原料时,PNi-Mo/Al在250℃下对噻吩的脱硫率达61%。对于PNi-Mo/Al和PMo-Ni/Al催化剂,先浸渍P、Ni或者P、Mo时,P优先和载体Al₂O₃作用,减弱了活性金属组分Ni、Mo与载体间的相互作用,而又防止Ni或者Mo与载体间相互作用过低而聚集,提高了Ni、Mo在载体表面的均匀分散,生成能够促进硫化形成Ⅱ型活性相Ni-Mo-S的NiMoO₄物种。NiMoO₄和MoO₃之间的协同作用提高了催化剂的硫化度,使HDS活性得以提高。     

La、EDTA改性对Ni-W/TiO_2-Al_2O_3催化剂结构及加氢脱硫性能的影响

采用等体积浸渍法制备了以TiO_2-Al_2O_3为载体,Ni、W为活性金属组分的加氢脱硫催化剂,考察了稀土金属镧(La)、乙二胺四乙酸(EDTA)改性以及La-EDTA组合改性对催化剂结构和加氢脱硫性能的影响。通过X射线衍射、N2吸附-脱附、H2-程序升温还原和扫描电子显微镜对催化剂进行表征分析。结果表明,La和EDTA均可改善活性组分与载体间的相互作用,增加了Ni-W-S活性相的数量,有利于金属组分的还原;同时能够丰富催化剂孔道,抑制催化剂表面金属离子聚集,得到更好的孔结构、更高的活性相分散度。La或EDTA以及两者同时改性后的催化剂噻吩硫脱除率均明显高于未改性催化剂,其中Ni-W-La-E催化剂上噻吩转化率为99.7%。     

Synthesis of alumina-nitrogen-doped carbon support for CoMo catalysts in hydrodesulfurization process

More stringent environmental legislation imposes severe requirements to reduce the sulfur content in diesel to ultra-low levels with high efficient catalysts.In this paper,a series of CoMo/NDC@alumina cat-alysts were synthesized by combination of the chemical vapor deposition of nitrogen-doped carbon(NDC) using 1,10-phenanthroline and co-impregnation of Mo and Co active components.The optimal cat-alyst with additive of 25％ 1,10-phenanthroline was screened by a series of property characterization and the hydrodesulfrization (HDS) active test.The amount of "CoMoS" active phase of the optimal CoMo/C3 catalyst increased 5.3％ as compared with the CoMo/γ-Al2O3.The introduction of NDC improved the sul-fidation degree of Mo by 21.8％ as compared to the CoMo/γ-Al2O3 catalyst,which was beneficial to form more active sites.The HDS conversion of the NDC supported catalysts are higher than CoMo/γ-Al2O3 whether for the dibenzothiophene (DBT) or 4,6-dimethyl dibenzothiophene (4,6-DMDBT).Further hydroprocessing evaluation with Dagang diesel revealed that the CoMo/C3 catalyst possessed higher HDS property and the removal rate of DBTs in the diesel increased by 4％-11％ as compared to the CoMo/γ-Al2O3 catalyst.     

Effect of the activation process on thiophene hydrodesulfurization activity of activated carbon-supported bimetallic carbides

The effect of passivation and presulfidation after carbiding of activated carbon-supported Fe–Mo, Co–Mo and Ni–Mo catalysts on their thiophene HDS activity was evaluated. Catalytic precursors were prepared by co-impregnation of the support with solutions of ammonium heptamolybdate and the promotor nitrates or sulfates. Carbiding was achieved by means of the carbothermal method, employing pure H₂ as reductant and the support as the carbon source. Carbided samples were submitted to one out of three types of procedures before HDS tests: (a) passivation at room temperature followed by presulfiding; (b) presulfiding (no passivation); and (c) neither passivation nor sulfiding before HDS. Samples of passivated catalysts prepared from the sulfates of Fe, Co or Ni contained variable amounts of sulfur, as shown by XPS and elemental analysis, while XRD showed only metals and mixed Fe₃Mo₃C or η-M₆Mo₆C₂ (MCo, or Ni) phases. The nitrate-derived catalysts only presented β-Mo₂C and metals (XRD). Sulfur containing catalysts showed high initial activities although deactivate strongly during the first 40 min on the reaction stream, while the unsulfided nitrate-derived samples showed a more stable behavior and lower activities during the 2–3 h of testing. In general, samples submitted to passivation followed by presulfiding showed the higher steady state activities and those neither passivated nor sulfided were the less active. The results show the benefits of a passivating treatment on these carbon-supported catalysts, and point out to the importance of sulfided surface phases in HDS on carbides of transition metal catalysts.     

还原终温对磷化物催化剂加氢脱硫反应性能的影响

以全硅MCM-41为载体,制备负载Ni2P和Mop型催化剂,考察了还原终温对催化剂制备和加氢脱硫反应性能的影响.对于Ni2P/MCM-41,NiO负载质量分数为12%,通过XRD和加氢脱硫反应评价得出最佳还原终温为500℃;对于MoP/MCM-41,MoO3负载质量分数为40%,通过XRD和加氢脱硫反应评价得出最佳还原...     

Effect of preparation methods on the hydrocracking performance of NiMo/Al2O3 catalysts

In this work, NiMo catalysts with various contents of MoO_3 were prepared through incipient wetness impregnation by a two-step method(NM-x A) and one-pot method(NM-xB). The catalysts were then characterized by XRD, XPS, NH_3-TPD, H_2-TPR, HR-TEM, and N2 adsorption–desorption technologies.The performance of the NiMo/Al_2O_3 catalysts was investigated by hydrocracking low-temperature coal tar. When the MoO_3 content was 15 wt%, the interaction between Ni species and Al_2O_3 on the NM-15 B catalyst was stronger than that on the NM-15 A catalyst, resulting in the poor performance of the former.When the MoO_3 content was 20 wt%, MoO_3 agglomerated on the surface of the NM-20 A catalyst, leading to decreased number of active sites and specific surface area and reduced catalytic performance. The increase in the number of MoS_2 stack layers strengthened the interaction between Ni and Mo species of the NM-20 B catalyst and consequently improved its catalytic performance. When the MoO_3 content reached 25 wt%, the active metals agglomerated on the surface of the NiMo catalysts, thereby directly decreasing the number of active sites. In conclusion, the two-step method is suitable for preparing catalysts with large pore diameter and low MoO_3 content loading, and the one-pot method is more appropriate for preparing catalysts with large specific surface area and high MoO_3 content. Moreover, the NMx A catalysts had larger average pore diameter than the NM-xB catalysts and exhibited improved desulfurization performance.     

Effect of surface Na+ or K+ ion exchange on hydrodesulfurization performance of MCM-41-supported Ni–W catalysts

Ni–W hydrodesulfurization (HDS) catalysts supported on MCM-41 synthesized from two different silica sources (sodium silicate hydrate and tetraethylorthosilicate) as well as on Na⁺ or K⁺ ion exchanged MCM-41 were prepared. These catalysts were used to investigate the influence of the surface properties of MCM-41 on the performance of HDS catalysts with DBT as the model molecule. The XRD and N₂ adsorption results indicated that the MCM-41 prepared from tetraethylorthosilicate (MCM-41(T)) exhibited the best structural properties. The mesostructure of MCM-41 synthesized from sodium silicate (MCM-41(S)) remained after ion exchange with Na₂C₂O₂ and K₂C₂O₂. Both pyridine FT-IR and Hammett indicators showed that only MCM-41(S) possessed some Brönsted and Lewis acid sites. Ni–W/MCM-41(S) showed the highest HDS and hydrogenation activities. The introduction of Na⁺ and K⁺ strongly inhibited the hydrogenation activity of Ni–W/MCM-41(S) but enhanced its hydrogenolysis activity. UV–vis and TPR studies indicated that the introduction of Na⁺ and K⁺ into MCM-41(S) may lead to the segregation of surface Ni species and may hinder the reducibility of the supported Ni–W oxides. Spillover hydrogen, which is “trapped” by Na⁺ and K⁺, may play an important role in the HDS activity and selectivity of Ni–W catalysts.     

Effect of phosphorus addition on the hydrotreating activity of NiMo/Al2O3 carbide catalyst

A series of phosphorus promoted γ-Al₂O₃ supported NiMo carbide catalysts with 0–4.5 wt.% P, 13 wt.% Mo and 2.5 wt.% Ni were synthesized and characterized by elemental analysis, pulsed CO chemisorption, BET surface area measurement, X-ray diffraction, near-edge X-ray absorption fine structure, DRIFT spectroscopy of CO adsorption and H₂ temperature programmed reduction. X-ray diffraction patterns and CO uptake showed the P addition to NiMo/γ-Al₂O₃ carbide, increased the dispersion of β-Mo₂C particles. DRIFT spectra of adsorbed CO revealed that P addition to NiMo/γ-Al₂O₃ carbide catalyst not only increases the dispersion of Ni-Mo carbide phase, but also changes the nature of surface active sites. The hydrodenitrogenation (HDN) and hydrodesulfurization (HDS) activities of these P promoted NiMo/γ-Al₂O₃ carbide catalysts were performed in trickle bed reactor using light gas oil (LGO) derived from Athabasca bitumen and model feed containing quinoline and dibenzothiophene at industrial conditions. The P added NiMo/γ-Al₂O₃ carbide catalysts showed enhanced HDN activity compared to the NiMo/γ-Al₂O₃ catalysts with both the feed stocks. The P had almost no influence on the HDS activity of NiMo/γ-Al₂O₃ carbide with LGO and dibenzothiophene. P addition to NiMo/γ-Al₂O₃ carbide accelerated CN bond breaking and thus increased the HDN activity.     

La-Ni2P/SBA-15/堇青石整体式催化剂及加氢脱硫性能

以介孔分子筛SBA-15为载体,制备一系列不同La含量的La-Ni₂P/SBA-15催化剂前驱体,将La-Ni₂P/SBA-15前驱体涂覆在预处理的整体式载体堇青石上,在H2气氛程序升温还原,制备不同La含量的La-Ni2P/SBA-15/堇青石整体式催化剂。对合成的催化剂进行X射线衍射和N2吸附-脱附结构表征,并评价对二苯并噻吩的加氢脱硫活性。结果表明,Ni₂P存在于所有的La-Ni2P/SBA-15/堇青石整体式催化剂中,且随着La含量的增加,La-Ni2P/SBA-15/堇青石整体式催化剂的比表面积和孔体积均有一定程度的提高,催化活性也提高。对于Ni2P/SBA-15/堇青石整体式催化剂,在300 ℃和380 ℃时,二苯并噻吩加氢脱硫转化率仅为27.2%和91.3%;而1.5%La-Ni₂P/SBA-15/堇青石催化剂在300 ℃和380 ℃时,二苯并噻吩转化率分别为36.8%和96.3%,显示出较好的二苯并噻吩加氢脱硫活性。La-Ni₂P/SBA-15/堇青石整体式催化剂在对二苯并噻吩的加氢脱硫过程中,以直接脱硫和加氢脱硫两种脱硫方式同时进行,并且以直接脱硫为主。     

Superior catalytic behavior of trace Pt-doped Ni/Mg(Al)O in methane reforming under daily start-up and shut-down operation

Doping effects of Pt and Ru on Ni/Mg(Al)O catalysts were compared in daily start-up and shut-down operations of steam reforming of CH₄. Trace Pt-doped catalyst showed better behavior than trace Ru-doped catalyst; the former was self-activated but the latter was not, although both exhibited self-regenerative activity. Moreover, the former exhibited sustainable activity, although the latter was quickly passivated, in the autothermal reforming of CH₄. Formation of Pt–Ni alloy on the surface of fine Ni metal particles on the catalysts was suggested by EXAFS analyses. CH₄ was dissociatively activated to form hydrogen on Pt, assisted by adsorbed O or OH species, leading to the self-activation via Ni reduction by hydrogen spillover from Pt. The self-regeneration of the Pt–Ni/Mg(Al)O catalysts can be achieved by the continuous rebirth of active Ni metal species via reversible reduction–oxidation between Ni⁰ and Ni²⁺ in/on Mg(Ni,Al)O periclase assisted by the hydrogen spillover.     

Synthesis,characterization and hydrotreating performance of supported tungsten phosphide catalysts

Supported tungsten phosphide catalysts were prepared by temperature-programmed reduction of their precursors (supported phospho-tungstate catalysts) in H₂ and characterized by X-ray diffraction (XRD), BET, temperature-programmed desorption of ammonia (NH₃-TPD) and X-ray photoelectron spectroscopy (XPS). The reduction-phosphiding processes of the precursors were investigated by thermogravimetry and differential thermal analysis (TG-DTA) and the suitable phosphiding temperatures were defined. The hydrodesulfurization (HDS) and hydrodenitrogenation (HDN) activities of the catalysts were tested by using thiophene, pyridine, dibenzothiophene, carbazole and diesel oil as the feedstock. The TiO₂, ?-Al₂O₃ supports and the Ni, Co promoters could remarkably increase and stabilize active W species on the catalyst surface. A suitable amount of Ni (3%–5%), Co (5%–7%) and V (1%–3%) could increase dispersivity of the W species and the BET surface area of the WP/?-Al₂O₃ catalyst. The WP/?-Al₂O₃ catalyst possesses much higher thiophene HDS and carbazole HDN activities and the WP/TiO₂ catalyst has much higher dibenzothiophene (DBT) HDS and pyridine HDN activities. The Ni, Co and V can obviously promote the HDS activity and inhibit the HDN activity of the WP/?-Al₂O₃ catalyst. The G-Ni5 catalyst possesses a much higher diesel oil HDS activity than the sulphided industrial NiW/?-Al₂O₃ catalyst. In general, a support or promoter in the WP/?-Al₂O₃ catalyst which can increase the amount and dispersivity of the active W species can promote its HDS and HDN activities.     

Synthesis, characterization and catalytic properties of NiMo/Al2O3–MCM-41 catalyst for dibenzothiophene hydrodesulfurization

Ni–Mo/Al₂O₃–MCM-41 supported catalysts have been investigated for modification of MCM-41 by using sol–gel alumina incorporation method. Different catalysts were synthesized with variation of Si/Al molar ratios of 10, 50, 100 and 200. High specific surface area ordered meso-porous solid (MCM-41) was synthesized by using organic template method. In order to modify the low acidity of silica solid, the surface of MCM-41 was modified by incorporation of alumina. The surface acidity of solids modified significantly with variation of alumina content in the supports. The sol–gel method of alumina incorporation was used, which does not modify extensively the pore characteristics of MCM-41 material during the preparation of Al₂O₃–MCM-41. The X-ray diffraction intensities indicated that alumina as well as MCM-41 were present in the synthesized supports. Additionally, the hydrothermal stability of the Al₂O₃–MCM-41 materials was maintained up to 873 K using sever conditions like 100% water vapor stream. The catalytic activity of the catalysts was tested in the hydrodesulfurization (HDS) of dibenzothiophene (DBT). Selectivity was oriented mainly to the production of biphenyl (BP) and for high Si/Al ratios toward cyclohexylbenzene (CHB) and showed a higher conversion and better selectivity to hydrogenation (cyclohexylbenzene).     

CeO2助剂对Ni基催化剂甲烷化性能的影响

甲烷化工艺是煤制天然气的关键技术,甲烷化催化剂则是甲烷化技术的核心。Ni基催化剂具有活性高、选择性好和价格低廉等优点,但易积炭,积炭堵塞催化剂孔道,覆盖表面金属活性位,导致催化剂失活。稀土类金属氧化物（如CeO₂、La₂O₃等）对Ni基催化剂的活性、稳定性、抗积炭性能以及活性组分的分散有明显的促进作用。采用共沉淀法制备了CeO₂-La₂O₃复合氧化物载体,负载Ni后用于CO甲烷化反应,利用N2物理吸附、XRD、H₂-TPR、XPS和TG等对催化剂结构进行表征。结果表明,Ni/CeO₂-La₂O₃中CeO₂的添加主要发挥了电子助剂的作用,CeO₂的存在提高了催化剂表面Ni0周围的电子密度,促进Ni物种的还原,同时还能提高催化剂的抗积炭能力,使催化剂表现出更好的甲烷化活性与稳定性。在V（H₂）∶V（CO）=1、反应温度450 ℃、空速24 000 h^-1和常压下,Ni/CeO₂-La₂O₃催化剂的CO转化率达82.7%。     

Synthesis of an yttrium-modified bulk Ni2P catalyst with high hydrodesulfurization activity

Yttrium-modified bulk Ni₂P (Y_xNi₂P) catalysts showing high hydrodesulfurization (HDS) activity are described. The incorporation of Y into the bulk Ni₂P catalyst can suppress the formation of the Ni₅P₄ phase and therefore promote formation of the more active Ni₂P phase. Y can also greatly increase the surface area of the catalyst, leading to a smaller crystallite size and better dispersion of active Ni₂P particles. The obtained Y_xNi₂P catalysts show much higher Dibenzothiop (DBT) HDS activity than the bulk Ni₂P catalyst.     

Hydrodesulfurization of dibenzothiophene over alumina-supported nickel molybdenum phosphide catalysts

The activity of nickel molybdenum phosphide catalysts was studied for the hydrodesulfurization of dibenzothiophene at 573 K and total pressure of 2.0 MPa. The Al₂O₃-supported NiMo phosphide catalysts were prepared by successive and simultaneous methods. The effect of the reduction temperature on the catalyst activity was also studied. The simultaneous preparation was determined to be the best method for the preparation of the active supported catalyst for dibenzothiophene HDS. The 623 K-reduced catalyst had the highest HDS rate of the catalysts. Nickel migrated from the inside to the surface during the reaction and promoted the HDS activity. The active species in the dibenzothiophene HDS and the oxidation states of Mo, Ni and P in the catalyst before and after reaction and of S after the reaction were studied on the basis of an XPS analysis.     

TiO2-SiO2复合氧化物载体及其加氢脱硫催化剂

分别采用溶胶-凝胶法和共沉淀法制备了TiO2-SiO2复合氧化物,并以此复合氧化物为载体制备了加氢脱硫催化剂.采用氮气恒温吸附脱附、X射线衍射、傅立叶变换红外光谱(FT-IR)和NH3程序升温脱附实验(NH3-TPD)对TiO2-SiO2复合氧化物及其催化剂进行表征,并考察催化剂的加氢脱硫性能.结果表明,TiO2经SiO2复合改性后,其热稳定性和晶相稳定性得到了提高.溶胶-凝胶法与共沉淀法相比,能使Ti物种和Si物种混合得更均匀,从而有利于制得具有较大比表面积和孔容的TiO2-SiO2复合氧化物.Ti含量增加,复合氧化物中Ti的分散度会降低.TiO2-SiO2复合氧化物中以Lewis酸中心为主,共沉淀法制备的复合氧化物比溶胶-凝胶法制备的复合氧化物具有更多的酸性中心.具有较大比表面积和较高酸性的催化剂对模型化合物噻吩和锦西重油催化裂化柴油的加氢脱硫性能较高.