Power output characteristics of hydrogen-natural gas blend fuel engine at different compression ratios

Potential and knocking characteristics of a hydrogen-natural gas blend (HCNG) engine with a high compression ratio were examined from a commercial viewpoint since lean combustion with HCNG under a wide-open throttle (WOT) condition requires a high-charging-capacity turbocharger. Supercharging of intake air to extend the lean limit was investigated for a turbocharged, heavy-duty natural gas-fueled engine. Effects of compression ratio changes on fuel economy were assessed in terms of thermal efficiency and torque characteristics. Extension of the lean limit to an excess air ratio of 1.8 for an HCNG engine under WOT conditions is realizable using a supplementary supercharging system. Thermal efficiency improvement at high compression ratios is reduced under relatively rich mixture conditions because spark timing is retarded to avoid knocking. The excess air ratio corresponding to maximum thermal efficiency decreases to 1.6 for an HCNG engine due to the decrease in exhaust gas energy for intake-air charging.     

Effect of fuel injection timing and injection pressure on performance in a hydrogen direct injection engine

The in-cylinder hydrogen fuel injection method (diesel engine) induces air during the intake stroke and injects hydrogen gas directly into the cylinder during the compression stroke. Fundamentally, because hydrogen gas does not exist in the intake pipe, backfire, which is the most significant challenge to increasing the torque of the hydrogen port fuel injection engine, does not occur. In this study, using the gasoline fuel injector of a gasoline direct-injection engine for passenger vehicles, hydrogen fuel was injected at high pressures of 5 MPa and 7 MPa into the cylinder, and the effects of the fuel injection timing, including the injection pressure on the output performance and efficiency of the engine, were investigated. Strategies for maximizing engine output performance were analyzed.The fuel injection timing was retarded from before top dead center (BTDC) 350 crank angle degrees (CAD) toward top dead center (TDC). The minimum increase in the best torque ignition timing improved, and the efficiency and excess air ratio increased, resulting in an increase in torque and decrease in NO_x emissions. However, the retardation of the fuel injection timing is limited by an increase in the in-cylinder pressure. By increasing the fuel injection pressure, the torque performance can be improved by further retarding the fuel injection timing or increasing the fuel injection period. The maximum torque of 142.7 Nm is achieved when burning under rich conditions at the stoichiometric air-fuel ratio.     

Effect of the operation strategy and spark plug conditions on the torque output of a hydrogen port fuel injection engine

A port injection engine that supplies hydrogen to the intake manifold or port exhibits a low intake air amount and torque output. The torque output is limited by backfire. In the present study, the performance and efficiency of a port injection-type hydrogen engine using the fuel injector of a natural gas engine is investigated at various engines speeds under wide open throttle conditions and two operation strategies, i.e., limiting nitrogen oxide emission and maximizing the torque. The increase in electrode temperature is reduced by increasing the heat rating number of the spark plug or reducing the ignition energy applied to the spark plug. Even when the ignition energy is reduced, as the minimum ignition energy of hydrogen is very low, it does not eliminate backfire. However, when a cold-type spark plug is used, backfire is effectively suppressed, resulting in an increase in the maximum torque and a decrease in efficiency.     

Backfire control and power enhancement of a hydrogen internal combustion engine

Frequent backfire can occur in inlet port fuel injection hydrogen internal combustion engines (HICEs) when the equivalence fuel–air ratio is larger than 0.56, thus limiting further enhancement of engine power. Thus, to control backfire, an inlet port fuel injection HICE test system and a computational fluid dynamics model are established to explore the factors that cause backfire under high loads. The temperature and the concentration of the gas mixture near the intake valves are among the essential factors that result in backfire. Optimizing the timing and pressure of hydrogen injection reduces the concentration distribution of the intake mixture and the temperature of the high-concentration mixture through the inlet valve, thus allowing control of backfire. Controlling backfire enables a HICE to work normally at high equivalence fuel–air ratio (even beyond 1.0). A HICE with optimized hydrogen injection timing and pressure demonstrates significant enhancement of the power output.     

Monitoring of hydrogen-fueled engine backfires using dual manifold absolute pressure sensors

The application of hydrogen in internal combustion engines (ICE) has attracted widespread attention. However, due to the low ignition energy, high flame propagation speed, and wide combustible range of hydrogen, it is easy to cause abnormal combustion phenomena such as backfire in the port fuel injected (PFI) hydrogen-fueled engine. When a backfire occurs, the combustible mixture burns in the intake, resulting in a decrease in the volumetric efficiency of the engine, which may cause it to misfire or shut down in severe cases. Fast and accurate detection of backfire events is essential to take targeted control measures. In this research, a backfire detection system based on dual intake manifold absolute pressure (MAP) sensors were designed, with two MAP sensors installed on the intake manifolds of the first and fourth cylinders, and four gas injectors were installed on the intake manifold to convert the gasoline ICE into a hydrogen-fueled ICE. During the experiment, the engine speed was stabilized at 1000 rpm, the throttle valve was fully opened, and the intake pressure was maintained at 100 kPa.The test results show that the system can accurately determine the location and intensity of backfire occurrence. This method provides a basis for precise control of backfiring.     

Development of online control system for elimination of backfire in a hydrogen fuelled spark ignition engine

Backfire is one of the major technical issues in a port injection type hydrogen fuelled spark ignition engine. It is an abnormal combustion phenomenon (pre-ignition) that takes place in combustion chamber and intake manifold during suction stroke. The flame propagates toward the upstream of the intake manifold from combustion chamber during backfire and thus can damage the intake and fuel supply systems of the engine, and stall the engine operation. The main cause of backfire could be the presence of any hot spot, lubricating oil particle's traces (HC and CO due to evaporation of the oil) and hot residual exhaust gas present in the combustion chamber during suction stroke which could act as an ignition source for fresh incoming charge. Monitoring the temperatures of the lubricating oil and exhaust gas during engine operation can reduce the probability of backfire. This was achieved by developing an electronic device which delays the injection timing of hydrogen fuel with the inputs of engine oil temperature (T_{lube oil}) and exhaust gas temperature (T_exh). It was observed from the experimental results that the threshold values of T_{lube oil} and T_exh were 85 °C and 540 °C respectively beyond which backfire occurred at equivalence ratio (φ) of 0.82. The developed device works based on the algorithm that retards the hydrogen injection to 40 ⁰aTDC whenever the temperatures (T_{lube oil} and T_exh) reached to the above mentioned values and thus the backfire was controlled. Delaying injection of hydrogen increased the time period at which only air is inducted during the early part of the suction stroke, this allows cooling of the available hot spots in the combustion chamber, hence the probability of backfire would be reduced.     

Experimental investigation on effect of misfire and postfire on backfire in a hydrogen fuelled automotive spark ignition engine

This study investigates the effect of misfire and postfire on backfire in a hydrogen-fuelled automotive spark ignition engine. Backfire is a preignition phenomenon and the flame propagates toward the engine's intake manifold during the suction stroke. Postfire is a post-ignition phenomenon occurring in the exhaust manifold during the exhaust stroke and the flame propagates towards the exhaust manifold or backflow to the combustion chamber or combined both. Misfire occurs when cranking the engine (starting), fouled spark plug, and unoptimized spark timing. Several misfire cycles lead to an increase in the accumulation of unburnt hydrogen-air charge inside the cylinder and 13% hydrogen leaves the exhaust manifold resulting in postfire occurrence in a subsequent cycle. The postfire in the current cycle acting as an external ignition source for the preignition of the accumulated hydrogen-air charge results in backfire in the immediate next cycle. The misfire, postfire and backfire stall the engine operation due to a drop in indicated mean effective pressure. The experimental data indicates the backfire limiting equivalence ratio (BLER) should decrease with an increase in the engine speed as the equivalence ratio varies from 0.91 at 2000 rpm to 0.4 at 4900 rpm. As too advancement of spark timing increases the probability of misfire leading to postfire and backfire, the engine must be operated at backfire limiting spark timing to avoid misfire, postfire, and backfire occurrence. An important point emerged from this study that misfire without postfire does not lead to backfire occurrence. Physical mechanisms and mitigative measures for misfire, postfire and backfire are discussed in detail.     

Using HHO (Hydroxy) and hydrogen enriched castor oil biodiesel in compression ignition engine

Hydrogen and HHO enriched biodiesel fuels have not been investigated extensively for compression ignition engine. This study investigated the performance and emissions characteristics of a diesel engine fueled with hydrogen or HHO enriched Castor oil methyl ester (CME)-diesel blends. The production and blending of CME was carried out with a 20% volumetric ratio (CME20) using diesel fuel. In addition, the enrichment of intake air was carried out using pure HHO or hydrogen through the intake manifold with no structural changes – with the exception of the reduction of the amount of diesel fuel – for a naturally aspirated, four cylinder diesel engine with a volume of 3.6 L. Hydrogen amount was kept constant with a ratio of 10 L/min throughout the experiments. Engine performance parameters, including Brake Power, Brake Torque, Brake Specific Fuel Consumption and exhaust emissions – including NOx and CO, – were tested at engine speeds between 1200 and 2600 rpm. It is seen that HHO enriched CME has better results compared to pure hydrogen enrichment to CME. An average improvement of 4.3% with HHO enriched CME20 was found compared to diesel fuel results while pure hydrogen enriched CME20 fuel resulted with an average increase of 2.6%. Also, it was found that the addition of pure hydrogen to CME had a positive effect on exhaust gas emissions compared to that adding HHO. The effects of both enriched fuels on the engine performance were minimal compared to that of diesel fuel. However, the improvements on exhaust gas emissions were significant.     

Study on combustion and emission characteristics of a n-butanol engine with hydrogen direct injection under lean burn conditions

The n-butanol fuel, as a renewable and clean biofuel, could ease the energy crisis and decrease the harmful emissions. As another clean and renewable energy, hydrogen properly offset the high HC emissions and the insufficient of dynamic property of pure n-butanol fuel in SI engines, because of the high diffusion coefficient, high adiabatic flame velocity and low heat value. Hydrogen direct injection not only avoids backfire and lower intake efficiency but also promotes to form in-cylinder stratified mixture, which is helpful to enhance combustion and reduce emissions. This experimental study focused on the combustion and emissions characteristics of a hydrogen direct injection stratified n-butanol engine. Three different hydrogen addition fractions (0%, 2.5%, 5%) were used under five different spark timing (10° ,15° ,20° ,25° ,30° CA BTDC). Engine speed and excess air ratio stabled at 1500 rpm and 1.2 respectively. The direct injection timing of the hydrogen was optimized to form a beter stratified mixture. The obtained results demonstrated that brake power and brake thermal efficiency are increased by addition hydrogen directly injected. The BSFC is decreased with the addition of hydrogen. The peak cylinder pressure and the instantaneous heat release rate raises with the increase of the hydrogen addition fraction. In addition, the HC and CO emissions drop while the NOx emissions sharply rise with the addition of hydrogen. As a whole, with hydrogen direct injection, the power and fuel economy performance of n-butanol engine are markedly improved, harmful emissions are partly decreased.     

Natural gas HCCI engine operation with exhaust gas fuel reforming

Natural gas has a high auto-ignition temperature, requiring high compression ratios and/or intake charge heating to achieve homogenous charge compression ignition (HCCI) engine operation. It is shown here that hydrogen in the form of reformed gas helps in lowering the intake temperature required for stable HCCI operation. It has been shown that the addition of hydrogen advances the start of combustion in the cylinder. This is a result of the lowering of the minimum intake temperature required for auto-ignition to occur during the compression stroke, resulting in advanced combustion for the same intake temperatures. This paper documents experimental results using closed loop exhaust gas fuel reforming for production of hydrogen. When this reformed gas is introduced into the engine, a decrease in intake air temperature requirement is observed for a range of engine loads. Thus for a given intake temperature, lower engine loads can be achieved. This would translate to an extension of the HCCI lower load boundary for a given intake temperature.     

Modeling study on the production of hydrogen/syngas via partial oxidation using a homogeneous charge compression ignition engine fueled with natural gas

The production of hydrogen and syngas from natural gas using a homogeneous charge compression ignition reforming engine is investigated numerically. The simulation tool used was CHEMKIN 3.7, using the GRI-3 natural gas combustion mechanism. This simulation was conducted on the changes in hydrogen and syngas concentration according to the variations of equivalence ratio, intake temperature, oxygen enrichment, engine speed, initial pressure, and fuel additives with partial oxidation combustion. The simulation results indicate that the hydrogen/syngas yields are strongly dependent on the equivalence ratio with maxima occurring at an optimal equivalence ratio varying with engine speed. The hydrogen/syngas yields increase with increasing intake temperature and oxygen contents in air. The hydrogen/syngas yields also increase with increasing initial pressure, especially at lower temperatures, yet high temperature can suppress the pressure effect. Furthermore, it was found that the hydrogen/syngas yields increase when using fuel additives, especially hydrogen peroxide. Through the parametric screening studies, optimum operating conditions for natural gas partial oxidation reforming are recommended at 3.0 equivalence ratio, 530 K intake temperature, 0.3 oxygen enrichment, 500 rpm engine speed, 1 atm initial pressure, and 7.5% hydrogen peroxide.     

Comparative engine performance and emission analysis of CNG and gasoline in a retrofitted car engine

A comparative analysis is being performed of the engine performance and exhaust emission on a gasoline and compressed natural gas (CNG) fueled retrofitted spark ignition car engine. A new 1.6 L, 4-cylinder petrol engine was converted to the computer incorporated bi-fuel system which operated with either gasoline or CNG using an electronically controlled solenoid actuated valve mechanism. The engine brake power, brake specific fuel consumption, brake thermal efficiency, exhaust gas temperature and exhaust emissions (unburnt hydrocarbon, carbon mono-oxide, oxygen and carbon dioxides) were measured over a range of speed variations at 50% and 80% throttle positions through a computer based data acquisition and control system. Comparative analysis of the experimental results showed 19.25% and 10.86% reduction in brake power and 15.96% and 14.68% reduction in brake specific fuel consumption (BSFC) at 50% and 80% throttle positions respectively while the engine was fueled with CNG compared to that with the gasoline. Whereas, the retrofitted engine produced 1.6% higher brake thermal efficiency and 24.21% higher exhaust gas temperature at 80% throttle had produced an average of 40.84% higher NO_x emission over the speed range of 1500–5500 rpm at 80% throttle. Other emission contents (unburnt HC, CO, O₂ and CO₂) were significantly lower than those of the gasoline emissions.     

Improving the combustion performance of a gasoline rotary engine by hydrogen enrichment at various conditions

The combustion process within the cylinder directly influences the thermal efficiency and performance of the engines. As for the rotary engine, the long-narrow combustion chamber prevents the mixture from fully burning, which worsens the performance of the rotary engine. As a fuel with excellent properties, hydrogen can improve the combustion of the original engine. In this paper, improvements in combustion of a gasoline rotary engine by hydrogen supplement under different operating conditions were experimentally investigated. The experiment was conducted on a modified hydrogen-gasoline dual-fuel rotary engine equipped with an electronically-controlled fuel injection system. An electronic control module was specially made to command the fuel injection, excess air ratio and hydrogen volumetric fraction. Integral heat release fraction (IHRF) was employed to evaluate the combustion of the tested engine. The tested engine was first run at the idle speed of 2400 rpm and then operated at 4500 rpm to investigate the combustion of the hydrogen-blended gasoline rotary engine under different hydrogen volume fractions, excess air ratios and spark timings. The testing results demonstrated that the combustion of the gasoline rotary engine were all improved when the hydrogen was blended into the chamber under all tested conditions.     

Hydrogen effects on the diesel engine performance and emissions

In this research, effects of hydrogen addition on a diesel engine were investigated in terms of engine performance and emissions for four cylinders, water cooled diesel engine. Hydrogen was added through the intake port of the diesel engine. Hydrogen effects on the diesel engine were investigated with different amount (0.20, 0.40, 0.60 and 0.80 lpm) at different engine load (20%, 40%, 60%, 80% and 100% load) and the constant speed, 1800 rpm. When hydrogen amount is increased for all engine loads, it is observed an increase in brake specific fuel consumption and brake thermal efficiency due to mixture formation and higher flame speed of hydrogen gas according to the results. For the 0.80 lpm hydrogen addition, exhaust temperature and NOx increased at higher loads. CO, UHC and SOOT emissions significantly decreased for hydrogen gas as additional fuel at all loads. In this study, higher decrease on SOOT emissions (up to 0.80lpm) was obtained. In addition, for 0.80 lpm hydrogen addition, the dramatic increase in NOx emissions was observed.     

Reducing cyclic variation of a gasoline rotary engine by hydrogen addition under various operating conditions

In the present paper, the cyclic variations of a hydrogen-blended gasoline rotary engine operated under various conditions were experimentally investigated. The experiments were carried out on a modified hydrogen-gasoline dual-fuel rotary engine equipped with an electronically-controlled fuel injection system. An electronic control module was specially made to command the fuel injection, excess air ratio and hydrogen volumetric fraction. The tested engine was first run at idle condition with a speed of 2400 rpm and then operated at 4500 rpm to investigate the cyclic variations of a hydrogen-enriched gasoline rotary engine under different hydrogen volumetric percentages in the total intake, excess air ratios and spark timings. The experimental results demonstrated that the coefficient of variations (in peak pressure, engine speed, flame development period and flame propagation period) of the gasoline rotary engine were distinctly decreased with the increase of hydrogen volume fraction under all the tested conditions. In particular, at idle and stoichiometric conditions, the coefficient of variation in CA0-10 and CA10-90 were reduced from 9.25% to 5.01%, 15.40% to 8.70%, respectively.     

Assessment of a synergistic control of intake and exhaust VVT for airflow exchange,combustion, and emissions in a DI hydrogen engine

Variable valve timing (VVT) and Miller cycle are advanced technologies employed to optimize engine performance by improving airflow exchange, which are seldom investigated based on the direct-injection (DI) hydrogen engine. The objective of this study is to assess the effects of intake valve closing (IVC) and exhaust valve opening (EVO) timing on the gas exchange performance, combustion, and emissions of a DI hydrogen engine, after which a synergistic control strategy of IVC and EVO timing is proposed. This work is conducted under wide-open throttle and 1500 rpm. The results indicate that the synergistic control of IVC and EVO timing can increase volumetric efficiency by more than 40%, enhance gas exchange performance, shorten combustion duration, and reduce cyclic variation, resulting in approximately 43.15% brake thermal efficiency. Furthermore, brake mean effective pressure can be increased by more than 60% and NO emissions are controlled to less than 20 ppm by optimizing valve timings.     

Performance and combustion characteristic of CI engine fueled with hydrogen enriched diesel

The combustion of hydrogen–diesel blend fuel was investigated under simulated direct injection (DI) diesel engine conditions. The investigation presented in this paper concerns numerical analysis of neat diesel combustion mode and hydrogen enriched diesel combustion in a compression ignition (CI) engine. The parameters varied in this simulation included: H₂/diesel blend fuel ratio, engine speed, and air/fuel ratio. The study on the simultaneous combustion of hydrogen and diesel fuel was conducted with various hydrogen doses in the range from 0.05% to 50% (by volume) for different engine speed from 1000 – 4000 rpm and air/fuel ratios (A/F) varies from 10 – 80. The results show that, applying hydrogen as an extra fuel, which can be added to diesel fuel in the (CI) engine results in improved engine performance and reduce emissions compared to the case of neat diesel operation because this measure approaches the combustion process to constant volume. Moreover, small amounts of hydrogen when added to a diesel engine shorten the diesel ignition lag and, in this way, decrease the rate of pressure rise which provides better conditions for soft run of the engine. Comparative results are given for various hydrogen/diesel ratio, engine speeds and loads for conventional Diesel and dual fuel operation, revealing the effect of dual fuel combustion on engine performance and exhaust emissions.     

Investigation of combustion characteristics and emissions in a spark-ignition engine fuelled with natural gas–hydrogen blends

In this study, an experimental study on the performance and exhaust emissions of a spark-ignition engine fuelled with methane–hydrogen mixtures (100% CH₄, 10% H₂ + 90% CH₄, 20% H₂ + 80% CH₄, and 30% H₂ + 70% CH₄) were performed at different engine speeds and different excessive air ratios. This present work was carried out on a Ford engine. This is a four-stroke cycle four-cylinder spark-ignition engine with a bore of 80.6 mm, a stroke of 88 mm and a compression ratio of 10:1. Experiments were performed at 1500, 2000, 2500 and 3000 rpm and at wide open throttle (WOT). CO, CO₂ and HC emission values and cylinder pressure were measured. The results showed that while the speed and excessive air ratio increase, CO emission values decrease. The reduction of HC and CO emissions could be obtained by adding hydrogen into the natural gas when operating on the lean mixture condition. Increasing the excessive air ratio also decreases the maximum peak cylinder pressure.     

Idle performance of a hydrogen rotary engine at different excess air ratios

Rotary engine has flat chamber and longs for fuel with high flame speed and small quenching distance. Hydrogen has many excellent characteristics that are suitable for the rotary engine. In this paper, the performance of a rotary engine fueled with pure hydrogen at different excess air ratios was experimentally investigated. The investigation was carried out on a single-rotor hydrogen-fueled rotary engine equipped with port fuel injection system. An online electronic control module was used to govern the hydrogen injection duration and excess air ratio. In this study, the engine was operating at the idle speed of 3000 rpm and different excess air ratios varied from 0.993 to 1.283. The test results demonstrated that the fuel energy flow rate of the hydrogen rotary engine and engine stability were reduced with the increase of excess air ratio. When the excess air ratio increased from 0.993 to 1.283, the hydrogen energy flow rate was decreased from 14.91 to 11.55 MJ/h. Both the flame development and propagation periods were increased with excess air ratio. CO emission was negligible, but HC, CO₂ and NOx emissions were still detected due to the evaporation and possible burning of the lubrication-used gasoline, and oxidation reaction of nitrogen of the intake air.     

Cycle variations in a hydrogen internal combustion engine

The cycle variation characteristics of a port fuel injection hydrogen internal combustion engine (PFI-HICE) have been extensively investigated. The covariance of indicated mean effective pressure (COV_imep) is the best parameter for evaluating the cycle variations in the PFI-HICE. COV_imep decreases as fuel–air ratio increases from 1000 to 5500 rpm, and engine speed minimally affects COV_imep. The effect of ignition advance angle on COV_imep is determined by fuel–air ratio. The ignition advance angles that correspond to the minimum COV_imep of the PFI-HICE decrease as fuel–air ratio increases. The effect of ignition advance angle on COV_imep diminishes as fuel–air ratio increases. The COV_imep of the PFI-HICE rapidly decreases as throttle increases when the throttle is less than 20%. Injection timing only slightly affects COV_imep under high-speed conditions, and COV_imep increases when hydrogen is injected in intake periods under low-speed conditions. These results indicate that studying COV_imep improves the stability of PFI-HICEs.