Microstructure and mechanical properties of Al2O3–YSZ and Al2O3–YAG directionally solidified eutectic plates

Plates of Al₂O₃–YSZ and Al₂O₃–YAG eutectic composition with a thickness from 0.1 to 1 mm were prepared by directional solidification using a diode laser stack. The melt processed regions of plates exhibited colony microstructure consisting of finely dispersed phases. Due to the curved shape of the melted pool, the growth rate depends on the distance to the surface plate, decreasing from top to bottom. In this way, the microstructure characteristic length changes as a function of the distance to the plate surface. Vickers indentations and piezo-spectroscopy measurements were done on longitudinal and transverse cross-sections of the samples at different depths. From these measurements, we concluded that the Vickers hardness (H_V), indentation fracture toughness (K_IC) and residual stresses (σ_h) of the plates were mainly independent from the distance to the surface. The mean values that we obtained in the Al₂O₃–YSZ plates were H_V = 16 GPa, K_IC = 4.2 MPa m^1/2 and σ_h = −0.33 GPa, and in the Al₂O₃–YAG plates were H_V = 16 GPa, K_IC = 2.0 MPa m^1/2, and σ_h = −0.1 GPa. These values are similar to those found in directionally solidified eutectic rods.     

Densification and mechanical properties of TiC by SPS-effects of holding time,sintering temperature and pressure condition

The influence of sintering temperature, holding time and pressure condition on densification and mechanical properties of bulk titanium carbide (TiC) fabricated by SPS sintering has been systematically investigated. Experimental data demonstrated that relative density and Vickers hardness (H_V) increase with sintering temperature and holding time, but fracture toughness (K_IC) was not significantly influenced by sintering parameters. The H_V and relative density of samples consolidated by SPS technique at 1600 °C for 5 min under 50 MPa pressure (applied entire sintering cycle) reached 30.31 ± 2.23 GPa and 99.90%, respectively. H_V values of ～24–30 GPa and K_IC of ～3.7–5 MPa m^1/2 were obtained in all bulk samples with relative densities of 95.61–99.90% when fabricated under various conditions presented above, without abnormal grain growth. More pronounced effects of pressure condition on grain growth (promoted by grain-boundary diffusion) than on densification were observed. The relationship of fracture toughness and fracture mode is also discussed.     

Nanoindentation of WC–Co hardmetals

WC–Co cemented carbide has been investigated using instrumented indentation with maximum applied loads from 0.1 to 10 mN. The hardness and indentation modulus of individual phases and the influence of crystallographic orientation of WC on the hardness and indentation modulus have been studied. The hardness of the Co binder was approximately 10 GPa and that of WC grains up to 50 GPa with relatively large scatter under the indentation load of 1 mN. Investigation of the role of crystallographic orientation of WC grains on hardness at 10 mN load revealed average values of H_ITbasal = 40.4 GPa (E_ITbasal = 674 GPa) and H_ITprismatic = 32.8 GPa (E_Itprismatic = 542 GPa), respectively. The scatter in the measured values at low indentation loads is caused by the effects of surface and sub-surface characteristics (residual stress, damaged region) and at higher loads by “mix-phase” volume below the indenter.     

Boron suboxide materials with Co sintering additives

Difficulties in the densification as well as the low fracture toughness of the resulting polycrystalline materials have delayed the application of boron suboxide as a superhard material in industry. In this work, efforts have been made to improve the fracture toughness and densification of these materials by incorporating suitable secondary phases. Possible candidates are transition metals, which form under sintering conditions a liquid phase. Therefore different Co containing additives (metal, oxide and boride) were used to densify boron suboxide powder by hot pressing. The resulting materials have a significantly improved fracture toughness (3.9 MPa m^1/2) and still high hardness (H_V5 = 28.6 GPa.).     

Microstructure and mechanical properties of Ti (C,N) based cermets reinforced with different ceramic particles processed by spark plasma sintering

The addition effect of different ceramic particles such as TiB₂, TiN and nano-Si₃N₄ on the microstructure and mechanical properties of TiCN-WC-Co-Cr₃C₂ based cermets, which are prepared by spark plasma sintering, was studied. Microstructural characterization of the cermets was done by scanning electron microscope. X-ray diffraction was performed to study the crystal structures. Mechanical properties such as hardness and fracture toughness were measured for the different developed cermets. The hardness and fracture toughness of the TiCN-WC-Co-Cr₃C₂ cermets without TiN, TiB₂, and nano-Si₃N₄ were 8.4 GPa and 3.4 MPa m^1/2, respectively. It was found that 5 wt% TiB₂ addition alone improved the corresponding hardness and fracture toughness to 19.2 GPa and 6.9 MPa m^1/2, respectively. The addition of 5 wt% TiN, improved the hardness and fracture toughness to 16.7 GPa and 6.9 MPa m^1/2, respectively. With the combination of 5 wt% TiN and 5 wt% TiB₂, the hardness and fracture toughness were improved to 15.5 GPa and 6.6 MPa m^1/2, respectively. But, the addition of 5 wt% Si₃N₄ showed a balanced improvement in both hardness (17.6 GPa) and toughness (6.9 MPa m^1/2). Fracture toughness did not change much for all the above cermets with different ceramic inclusions.     

Preparation and properties of an Al2O3/Ti(C,N) micro-nano-composite ceramic tool material by microwave sintering

One kind of Al₂O₃/Ti(C,N) micro-nano-composite ceramic tool material with acceptable properties was prepared by microwave sintering. Effects of sintering temperature and holding time on densification, mechanical properties and microstructure were studied. The optimal relative density, fracture toughness and Vickers hardness were 98.4±0.30, 6.72±0.28 MPa m^1/2 and 18.42±0.59 GPa, respectively, which were obtained at 1550 °C for 10 min. Compared to the conventional sintering, the sintering temperature and holding time of microwave sintering were reduced by 14% and 89%, respectively. The microwave sintering made the sizes of some particles keep in nano-scale, which leaded to the formation of intragranular structures. The residual stress in the intragranular structures increased the ratio of grain boundary toughness to grain toughness of matrix (K_cb/K_cg), and thus the micro-Al₂O₃ grains were more inclined to transgranular fracture.     

Effect of NiO additive on microstructure,mechanical behavior and electrical properties of 0.2PZN–0.8PZT ceramics

A NiO-added Pb((Zn_1/3Nb_2/3)_0.20(Zr_0.50Ti_0.50)_0.80)O₃ system is prepared and investigated. The results reveal that Ni doping induces a phase transformation from the morphotropic phase boundary to the tetragonal phase side. Above the solubility limit of 0.3 wt% in NiO form, excess Ni ions segregate at the grain boundaries and triple junctions, which facilitate the formation of a liquid phase with excess PbO and lead to remarkable grain growth. The mechanical behavior (Vickers hardness (H_v) and fracture toughness (K_IC)) can be tailored by controlling the content of additive; this is accompanied by a transition in the fracture mode changed from transgranular without NiO additive to intergranular with 1.0 wt% NiO additive. Moreover, the NiO addition weakens the dielectric relaxor behavior and improves the piezoelectric properties simultaneously. The 0.2PZN–0.8PZT with 0.5 wt% NiO addition shows good transduction coefficient (d₃₃·g₃₃ = 10,050 × 10^?15 m²/N) and large fracture toughness (K_IC = 1.35 MPa m^1/2).     

Correlation between phase evolution,mechanical properties and instrumented indentation response of TiB2-based ceramics

In densifying non-oxide high temperature ceramics, like titanium di-boride (TiB₂), the type and amount of sinter-aid critically determine the microstructural developments and consequently the mechanical properties. In this perspective, the present work is carried out to assess the feasibility whether MoSi₂ addition (up to 10 wt.%) can potentially improve the mechanical properties (hardness, fracture toughness, flexural strength), while enhancing the densification behaviour of TiB₂. In order to answer such an important issue and to understand the mechanisms contributing to the variations in mechanical properties, we have evaluated sharp instrumented indentation response (2 N load) of a range of hot pressed TiB₂–MoSi₂ compositions. In addition, the Vickers indentation data obtained at macro load (up to 100 N) are also analyzed. Our experimental results reveal that the addition of only 2.5 wt.% MoSi₂ to TiB₂ results in the attainment of high sinter density (>99% ρ_th), after hot pressing at 1700 °C. The dense TiB₂–2.5 wt.% MoSi₂ composite composition has been found to possess a good combination of mechanical properties, including high hardness (H_v5～30 GPa) and moderate fracture toughness (～6 MPa m^1/2). Furthermore, the four-point flexural strength values vary in the range of 370–400 MPa, with the maximum value for 2.5 wt.% MoSi₂ containing composite. Interestingly, an increase in the additive (MoSi₂) content above 5 wt.% degrades the mechanical properties. The degradation in mechanical properties has been attributed to the presence of secondary phases (Ti₅Si₃, Mo₅Si₃) and its effect has been critically analyzed. The mechanical response data, recorded using depth sensing instrumented Vickers indenter has been analyzed in the light of the elastic/plastic work done, and the elastic modulus (E) values, as computed from the initial slopes of unloading curves, have been found to vary in the range of 460–500 GPa. Additionally, the analysis of macro Vickers hardness measurements reveal ‘indentation-size effect’, which has been discussed in terms of mechanical response at the indented zone, and in correlation with the material properties.     

Improvement of the hydroxyapatite mechanical properties by direct microwave sintering in single mode cavity

The main purpose of this study consists in investigating the direct microwave sintering of hydroxyapatite (HA) in a single mode cavity. Firstly, stoichiometric HA powders were synthesized by a coprecipitation method from diammonium phosphate and calcium nitrate solutions and shaped by slip-casting. Then, using the one-step microwave process, dense pellets with fine microstructures were successfully obtained in short sintering timespan. A parametric study permitted to determine the influence of powder grain size, sintering temperature and dwell time on the sintered samples microstructures. The Young's modulus (E) and hardness (H) were measured by nanoindentation and the values discussed according to the microstructure. Finally, the resulting mechanical properties determined on the microwave sintered samples (E = 148.5 GPa, H = 9.6 GPa, σ_compression = 531.3 MPa and K_IC = 1.12 MPa m^1/2) are significantly higher than those usually reported in the literature, whatever the sintering process, and could allow the use of HA for structural applications.     

Understanding the mechanical properties of hot pressed Ba-doped S-phase SiAlON ceramics

In this contribution, we report the analysis and interpretation of the mechanical property measurements for a new class of SiAlON ceramic. The hardness and indentation fracture toughness were measured on the hot pressed Ba-doped S-SiAlON ceramic using Vickers indentation at varying loads (up to 300 N). An important observation was that all the investigated S-SiAlON exhibited the characteristic rising R-curve behavior with a maximum toughness of up to 10–12 MPa m^1/2 for ceramics, hot pressed both at 1700 and 1750 °C. Crack deflection by large elongated S-phase grains and crack bridging by β-Si₃N₄ needles has been found to be the major toughening mechanisms for the observed high toughness. Theoretical estimates, using a toughening model based on crack bridging and deflection by platelet shaped ‘S’-phase grains and β-Si₃N₄ needles, reveal the interfacial friction of around 200 MPa. Careful analysis of the indentation data reveals the average (apparent) hardness modestly increases with indent load in all S-SiAlON samples, with more significant effect for S-SiAlON, hot pressed at 1600 °C. This effect has been analyzed in the light of the established model of ‘indentation-induced cracking’ phenomenon. Our experimental results suggest that a modest combination of average hardness of 15 GPa and indentation toughness of around 12 MPa m^1/2 could be achieved in Ba-S-SiAlON ceramic and further improvement requires microstructural tailoring.     

Mechanical properties and deformation mechanisms of B4C–TiB2 eutectic composites

Samples of B₄C–TiB₂ eutectic are laser processed to produce composites with varying microstructural scales. The eutectic materials exhibit both load dependent and load independent hardness regimes with a transition occurring between 4 and 5 N indentation load. The load-independent hardness of eutectics with a microstructural scale smaller than 1 μm is about 31 GPa, and the indentation fracture toughness (5–10 N indenter load) of the eutectics is 2.47–4.76 MPa m^1/2. Indentation-induced cracks are deflected by TiB₂ lamellae, and indentation-induced spallation is reduced in the B₄C–TiB₂ eutectic compared to monolithic B₄C. Indentation-induced amorphization in monolithic B₄C and the B₄C phase of the eutectic is detected using Raman spectroscopy. Sub-surface damage is observed using TEM, including microcracking and amorphization damage in B₄C and B₄C–TiB₂ eutectics. Dislocations are observed in the TiB₂ phase of eutectics with an interlamellar spacing of 1.9 μm.     

Electrical and mechanical characterization by instrumented indentation technique of La0.85Sr0.15Ga0.8Mg0.2O3−δ electrolyte for SOFCs

La_0.85Sr_0.15Ga_0.8Mg_0.2O_3?δ pellets obtained by the polymeric organic complex solution method, isostatic pressing and sintering at 1350 °C have been electrical and mechanically studied. Electrical measurements evidenced reasonable ionic conductivities (0.01 S cm^?1 at 800 °C), which were comparable to those reported for the La_1?xSr_xGa_1?yMg_yO_3?δ prepared by other synthesis methods. On the other hand, the mechanical properties (elastic modulus, E and hardness, H) have been determined at micro/nanometric scale using the instrumented indentation technique. While E did not vary significantly with the increasing indentation depth (h), H values strongly decreased with the indentation depth up to 500 nm. For h > 500 nm, both mechanical properties remained almost constant, thus obtaining E = 271 ± 6 GPa and H = 13.2 ± 0.4 GPa. Finally, the residual imprints and fracture mechanisms have been observed by atomic force microscopy (AFM).     

Substrate effect on wear resistant transition metal nitride hard coatings: Microstructure and tribo-mechanical properties

Four types of different hard transition metal nitrides (TMN:ZrN, CrN, WN and TiN) coatings were deposited on Si (100) and 316LN stainless steel substrates using DC magnetron sputtering. A comprehensive study of microstructure and substrate dependent tribo-mechanical properties of TMN coatings was carried out. Higher hardness (H) and elastic modulus (E) were obtained for WN (H=40 GPa and E=440 GPa) and TiN (H=30 GPa and E=399 GPa) coatings. This is related to the formation of (100) and (111) preferred orientations in WN and TiN coatings, respectively. However, the less hardness and elastic modulus were obtained for ZrN and CrN coatings where (200) orientation is preferred. Remarkably, low friction coefficient (0.06–0.57) and higher wear resistance in the coatings deposited on steel substrates are directly associated with the higher resistance to plastic deformation (H³/E²) and the presence of intrinsic compressive stress. Three body wear modes enhanced the friction coefficient (0.15–0.62) and the wear rate in the coatings deposited on Si substrates. This is primarily associated with low fracture toughness of brittle single crystalline Si (100) substrates. Steel-on-steel contact was dominated in ZrN/steel sliding system. This occurs due to the severe adhesive wear mode of steel ball, whereas, the abrasive wear modes were attained for the CrN, WN and TiN coatings sliding against steel balls.     

Spark plasma sintering of Ti1−xAlxN nano-powders synthesized by high-energy ball milling

The present study focused on the fabrication of bulk materials from Ti_1−xAl_xN nano-powders using a spark plasma sintering (SPS) apparatus. Super-saturated Ti_1−xAl_xN solid solutions containing differing fractions of AlN (10, 20, 30 and 50 mol%) were synthesized by high-energy ball milling (HEBM) of pure nitrides. The complete dissolution of AlN in TiN was achieved after 100 h of milling. The milled powders were characterized by X-ray diffraction, scanning electron microscopy, energy-filtered transmission electron microscopy spectra imaging and energy dispersive X-ray spectroscopy. The crystalline size of the mechanically alloyed powders after 100 h of milling was about 12–14 nm. Ti_1−xAl_xN powders of various compositions were sintered by SPS under pressure of 63 MPa at 1673 K. Maximal hardness and bending strength values (610 MPa and 18.6 GPa, respectively) were obtained for composites containing 20 mol%AlN. Powder with 20% mole%AlN was consolidated under pressure of 500 MPa in the 1273–1423K temperature range by high pressure SPS (HPSPS). A fully dense nano-structured specimen, processed at 1423 K, displayed a Young modulus of 420 GPa, hardness of 20.5 GPa, bending strength of 670 MPa and fracture toughness of 7.1 MPa m^0.5.     

HfB2-CNTs composites with enhanced mechanical properties prepared by spark plasma sintering

HfB₂-x vol%CNTs (x=0, 5, 10, and 15) composites are prepared by spark plasma sintering. The influence of CNTs content and sintering temperature on densification, microstructure and mechanical properties is studied. Compared with pure HfB₂ ceramic, the sinterability of HfB₂-CNTs composites is remarkably improved by the addition of CNTs. Appropriate addition of CNTs (10 vol%) and sintering temperature (1800 °C) can achieve the highest mechanical properties: the hardness, flexural strength and fracture toughness are measured to be 21.8±0.5 GPa, 894±60 MPa, and 7.8±0.2 MPa m^1/2, respectively. This is contributed to the optimal combination of the relative density, grain size and the dispersion of CNTs. The crack deflection, CNTs debonding and pull-out are observed and supposed to exhaust more fracture energy during the fracture process.     

Preparation,microstructure and mechanical properties of ZrB2–ZrO2 ceramics

ZrB₂–ZrO₂ ceramics with ZrO₂ content varied from 15 to 30 vol.% were prepared by hot pressing. The content of ZrO₂ was found to have an evident effect on the preparation, phase constitution, microstructure as well as the mechanical properties of ZrB₂–ZrO₂ ceramics. ZrB₂–30 vol.% ZrO₂ provided the optimal combination of dense microstructure (2.6 μm, as the average grain size) and excellent properties, including the flexural strength of 803 MPa, and the hardness of 22.7 GPa tested under 9.8 N. The highest t-ZrO₂ transformability of 35.2 vol.% during fracture for ZrB₂–30 vol.% ZrO₂ brought the best toughness of 6.5 MPa m^1/2 compared with any other ceramic. In addition, the dependence of toughness on the test method as well as the hardness on the indentation load was also investigated.     

Influence of diamond particles content on the critical load for crack initiation and fracture toughness of SiOC glass–diamond composites

The crack initiation load and fracture toughness were characterized as a function of diamond particle content, up to 25 vol%, in silicon oxycarbide glass matrix by means of Vickers indentation and single edge notch beam (SENB) technique, respectively. The larger fracture toughness value of 3.21 ± 0.3 MPa m^1/2 was reached for 20 vol% diamond content composites and the value was 4 times higher than that of the unreinforced glass. The addition of diamond particles greatly influenced the crack initiation load, which increased from 2.9 to 49.0 N. The enhancement in the fracture toughness and crack initiation load can be explained by both the intrinsic mechanical properties of diamond (especially the elastic properties; E ～ 1100 GPa) and the diamond/SiOC glass interfacial bonding. A clear correlation was found between the fracture energy, the reinforced interparticle spacing and the residual stress arising upon cooling due to thermal expansion mismatch between the matrix and the diamond particles.     

Influence of sol-gel derived ZrB2 additions on microstructure and mechanical properties of SiBCN composites

A simple method for introducing ZrB₂ using sol-gel processing into a SiBCN matrix is presented in this paper. Zirconium n-propoxide (ZNP), boric acid and furfuryl alcohol (C₅H₆O₂) (FA) were added as the precursors of zirconia, boron oxide and carbon forming ZrB₂ dispersed in a SiBCN matrix. SiBCN/ZrB₂ composites with different contents of ZrB₂ (5, 10, 15, and 20 wt%) were formed at 2000 °C for 5 min by spark plasma sintering (SPS). The microstructures were carefully studied. TEM analysis showed that the as formed ZrB₂ grains were typically 100–500 nm in size and had uniform distribution. HRTEM revealed clean grain boundaries between ZrB₂ and SiC, however, a separation of C near the SiC boundary was observed. The flexural strength, fracture toughness, Young's modulus and Vicker's hardness of composites all improved with the ZrB₂ contents and SiBCN matrix containing 20 wt% of ZrB₂ could reach 351±18 MPa, 4.5±0.2 MPa m^1/2, 172±8 GPa and 7.2±0.2 GPa, respectively. The improvement in fracture toughness can be attributed to the tortuous crack paths due to the presence of reinforcing particles.     

Elastic properties of translucent polycrystalline cubic boron nitride as characterized by the dynamic resonance method

Cubic boron nitride (cBN) is second only to diamond in a number of extreme material properties, and its performance exceeds diamond in many applications involving contact with ferrous alloys and/or high temperatures. However, its properties are less well understood. We have sintered cBN powder (2–4 μm or 8–12 μm particle size) into pure, translucent, polycrystalline compacts by pressing at a pressure of 7.7 GPa and temperatures from 2100 to 2350°C without any sintering agent. We have determined the Young's modulus E, shear modulus G, and Poisson's ratio ν of a number of translucent polycrystalline cBN compacts, in the form of free-standing disks, using the dynamic resonance method. The measured values for E, G, and ν lay in the ranges of 665–895 GPa, 295–405 GPa, and 0.11–0.15, respectively, depending on the grain size of the cBN starting material and the sintering temperature. These values may be compared with the theoretical values of E, G, and ν for pure, equiaxed, cBN of 909 GPa, 405 GPa, and 0.12, respectively. Combining the Young's modulus with previous Vickers hardness measurements, the fracture toughness K_IC of well-sintered translucent PCBN is evaluated as 6.8 MPa m^1/2. The dependence of the elastic properties on the synthesis conditions is discussed in the context of the microstructure and of related material properties.     

Influence of experimental variables on fracture toughness determined on SEVNB in three points bending. Mullite a case study

The effect of testing variables on toughness of single edge “V” notched beams (4 mm × 6 mm × 50 mm, α = 0.6) of a fine grained mullite (d₅₀ = 0.7 ± 0.5 μm) in three points bending (span = 40 mm) is analysed. Mullite was selected as case material because it presents flat R-curve and subcritical crack propagation. Stable fracture was reached by using the CMOD as control variable (0.001 and 0.018 mm/min). Results for stable test and unstable displacement (0.05 mm/min) controlled tests are analysed. K_IC has been calculated from maximum loads, K_ICp, and from the total fracture energy determined in stable tests, K_ICγ. The fact that for materials with flat R-curve both K_IC values are coincident has been used as criterion for adequacy of the test. Stable fracture at high deformation rates is required to fulfil K_ICp = K_ICγ. Under such conditions, an intrinsic K_IC = 0.86 ± 0.06 MPa m^1/2, less than one half of those previously reported has been obtained.