Spatiotemporal analysis of elastic and inelastic deformations in roof-rocks from seismological observations

The spatiotemporal analysis of seismic zones characterised by the scattering and accumulation of strain energy in the roof-rocks of the excavated longwall panel where inelastic or elastic deformations occurred during hard coal seam mining is discussed. The studied longwall panel was designed to utilize the effect of partial stress relaxation caused by the earlier extraction of the coal seams located above. A full seismic moment tensor and spectral source parameter analyses were used to obtain information about the degree of inelastic and elastic coseismic deformations. This study also showed that these deformation changes correspond to variation in the Benioff strain release characteristics. Next, analyses of deformation zones were compared with the relationship between radiated energy and the excavated volume of rocks per month. The concept of balanced seismic energy release assumed the exponential increase of released seismic energy with the increase in the volume of excavated rock. Discrepancies between the observed and predicted radiated energies indicated that strain energy in selected zones in the rock mass was either scattered if the prediction was overestimated, or accumulated if underestimated. Moreover, the study showed that elastic deformation in one zone can lead to inelastic deformation in the same zone.     

Structure and deformation measurements of shallow overburden during top coal caving longwall mining

Mining induced pressures are strong and overburden failure areas are large in top coal caving longwall mining, which constrains high production and safety mining. By employing the combination of the full view borehole photography technique and the seismic CT scanner technique, the deformation and failure of overlying strata of fully mechanized caving face in shallow coal seam were studied and the failure development of overburden was determined. Results show that the full view borehole photography can reveal the characteristics of strata, and the seismic CT scanner can reflect the characteristics of strata between the boreholes. The combined measurement technique can effectively determine the height of fractured and caved zones. The top end of the caved zone in Yangwangou coal mine employing the top coal caving longwall mining was at the depth of 171 m and fractured zone was at the depth of 106-110 m. The results provide a theoretic foundation for controlling the overburden strata in the shallow buried top coal caving panel.     

Hydraulic support crushed mechanism for the shallow seam mining face under the roadway pillars of room mining goaf

While the fully-mechanized longwall mining technology was employed in a shallow seam under a room mining goaf and overlained by thin bedrock and thick loose sands, the roadway pillars in the abandoned room mining goaf were in a stress-concentrated state, which may cause abnormal roof weighting, violent ground pressure behaviours, even roof fall and hydraulic support crushed(HSC) accidents. In this case,longwall mining safety and efficiency were seriously challenged. Based on the HSC accidents occurred during the longwall mining of 3-1-2 seam, which locates under the intersection zone of roadway pillars in the room mining goaf of 3-1-1 seam, this paper employed ground rock mechanics to analyse the overlying strata structure movement rules and presented the main influence factors and determination methods for the hydraulic support working resistance. The FLAC3 D software was used to simulate the overlying strata stress and plastic zone distribution characteristics. Field observation was implemented to contrastively analyse the hydraulic support working resistance distribution rules under the roadway pillars in strike direction, normal room mining goaf, roadway pillars in dip direction and intersection zone of roadway pillars. The results indicate that the key strata break along with rotations and reactions of the coal pillars deliver a larger concentrated load to the hydraulic support under intersection zone of roadway pillars than other conditions. The ‘‘overburden strata-key strata-roadway pillars-immediate roof" integrated load has exceeded the yield load that leads to HSC accidents. Findings in HSC mechanism provide a reasonable basis for shallow seam mining, and have important significance for the implementation of safe and efficient mining.     

Mechanical behavior of coal under different mining rates: A case study from laboratory experiments to field testing

During deep mining, the excavation disturbance stress path is the domination factor for the stability of the surrounding rock mass as well as the ground pressure. One of the important parameters of the stress path is the loading or unloading rate of the disturbed rock or coal, which depended on the mining rate. To achieve a well understanding of the mining rate and its effect on the coal behavior, a preliminary case investigation of the mechanical properties of the coal at the various mining rates in both the laboratory scale and field scale was performed. Based on the uniaxial compression test and the digital image correlation(DIC) method, the mechanical behavior of the coal samples, such as the evolution of the strength,surface deformation, crack propagation, and elastic strain energy of the coal under the various loading rates were analyzed. A threshold range of the loading rate has been observed. The uniaxial compressive strength(UCS) and releasable elastic strain energy(Ue) increase with increasing loading rate when the loading rate is below the threshold. Otherwise, the UCS and Uemay decrease with the loading rate.Under the low loading rate( 0.05 mm/min), the tensile deformation of the original defects could result in crack coalescence, whereas failure of the coal matrix is the key contributor to the crack coalescence under the high loading rate(greater than 0.05 mm/min). Afterwards, with the consideration of the bearing capacity(UCS) and energy release of the mining-disturbed coal mass(Ue), a power exponential relationship between the mining rate(MR) in the field and the critical loading rate(vc) in the laboratory was proposed. The application potential of the formulas was then validated against the field monitored data.Finally, based on the critical loading rate, the released strain energy, and the monitored pressure on the roof supports, a reasonable mining rate MRfor the Ji 15-31030 working face was determined to be approximately 3 m/d.     

Influence of longwall mining on the stability of gas wells in chain pillars

Longwall mining has a significant influence on gas wells located within longwall chain pillars. Subsurface subsidence and abutment pressure induced by longwall mining can cause excessive stresses and deformations in gas well casings. If the gas well casings are compromised or ruptured, natural gas could migrate into the mine workings, potentially causing a fire or explosion. By the current safety regulations,the gas wells in the chain pillars have to be either plugged or protected by adequate coal pillars. The current regulations for gas well pillar design are based on the 1957 Pennsylvania gas well pillar study. The study provided guidelines for gas well pillars by considering their support area and overburden depth as well as the location of the gas wells within the pillars. As the guidelines were developed for room-andpillar mining under shallow cover, they are no longer applicable to modern longwall coal mining, particularly, under deep cover. Gas well casing of failures have occurred even though the chain pillars for the gas wells met the requirements by the 1957 study. This study, conducted by the National Institute for Occupational Safety and Health(NIOSH), presents seven cases of conventional gas wells penetrating through longwall chain pillars in the Pittsburgh Coal Seam. The study results indicate that overburden depth and pillar size are not the only determining factors for gas well stability. The other important factors include subsurface ground movement, overburden geology, weak floor, as well as the type of the construction of gas wells. Numerical modeling was used to model abutment pressure, subsurface deformations, and the response of gas well casings. The study demonstrated that numerical models are able to predict with reasonable accuracy the subsurface deformations in the overburden above,within, and below the chain pillars, and the potential location and modes of gas well failures, thereby providing a more quantifiable approach to assess the stability of the gas wells in longwall chain pillars.     

Numerical simulation study on the relationship between mining heights and shield resistance in longwall panel

A numerical model based on a Continuum-based Distinct Element Method(CDEM) was used to carry out a dynamic simulation of the interaction between shield and rock strata movement in longwall mining. In Northern China, the Ordos coal field geological conditions and operational characteristics were used as a case example. The CDEM was constructed on Ordos coal field shield's operation characteristics and geological conditions. Numerical modelling was carried out to investigate the effects of different mining heights on the caving process, movement characteristics, equilibrium and stability conditions of overburden as the interaction between shield and surrounding rocks. With the numerical model, the internal factors for changes in shield resistance under different mining heights was found. The quantitative relationship between mining heights and shield resistance was also obtained by the numerical simulation.     

Longwall mining under gateroads and gobs of abandoned small mine

Due to the use of outdated mining technology or room and pillar mining process in small coal mines, the coal recovery ratio is only 10–25%. In many regions of China, the damage area caused by the small coal mines amounted to nearly one hundred square kilometers. Therefore, special mining techniques must be taken to reclaim the wasted resource in disturbed coal areas. This paper focuses on the different mining methods by analyzing the longwall panel layout and abandoned gateroad(AG) distribution in the abandoned area of Cuijiazhai coal mine in northwestern China. On the basis of three-dimensional geological model, FLAC3 D numerical simulation was employed. The abutment pressure distribution was simulated when the panel face passed through the disturbed areas. The proper angle of the inclined face was analyzed when the panel face passed through the abandoned gateroads. The results show that the head end of the face should be 13–20 m ahead of the tail end. The pillars on both sides of abandoned gateroads had not been damaged at the same time, and no large-area stress concentration occured above the main roof.Therefore, the coal reserves of disturbed areas can be successfully recovered by using underground longwall mining.     

Systematic principles of surrounding rock control in longwall mining within thick coal seams

Effective surrounding rock control is a prerequisite for realizing safe mining in underground coal mines.In the past three decades, longwall top-coal caving mining(LTCC) and single pass large height longwall mining(SPLL) found expanded usage in extracting thick coal seams in China. The two mining methods lead to large void space left behind the working face, which increases the difficulty in ground control.Longwall face failure is a common problem in both LTCC and SPLL mining. Such failure is conventionally attributed to low strength and high fracture intensity of the coal seam. However, the stiffness of main components included in the surrounding rock system also greatly influences longwall face stability.Correspondingly, surrounding rock system is developed for LTCC and SPLL faces in this paper. The conditions for simultaneous balance of roof structure and longwall face are put forward by taking the stiffness of coal seam, roof strata and hydraulic support into account. The safety factor of the longwall face is defined as the ratio between the ultimate bearing capacity and actual load imposed on the coal wall.The influences provided by coal strength, coal stiffness, roof stiffness, and hydraulic support stiffness,as well as the movement of roof structure are analyzed. Finally, the key elements dominating longwall face stability are identified for improving surrounding rock control effectiveness in LTCC and SPLL faces.     

Simulation of recovery of upper remnant coal pillar while mining the ultra-close lower panel using longwall top coal caving

With the depletion of easily minable coal seams, less favorable reserves under adverse conditions have to be mined out to meet the market demand. Due to some historical reasons, large amount of remnant coal was left unrecovered. One such case history occurred with the remnant rectangular stripe coal pillars using partial extraction method at Guandi Mine, Shanxi Province, China. The challenge that the coal mine was facing was that there is an ultra-close coal seam right under it with an only 0.8–1.5 m sandstone dirt band in between. The simulation study was carried out to investigate the simultaneous recovery of upper remnant coal pillars while mining the ultra-close lower panel using longwall top coal caving(LTCC). The remnant coal pillar was induced to cave in as top coal in LTCC system. Physical modelling shows that the coal pillars are the abutments of the stress arch structure formed within the overburden strata. The stability of overhanging roof strata highly depends on the stability of the remnant coal pillars. And the gob development(roof strata cave-in) is intermittent with the cave-in of these coal pillars and the sandstone dirt band. FLAC3 D numerical modelling shows that the multi-seam interaction has a significant influence on mining-induced stress environment for mining of lower panels. The pattern of the stress evolution on the coal pillars with the advance of the lower working face was found. It is demonstrated that the stress relief of a remnant coal pillar enhances the caveability of the pillars and sandstone dirt band below.     

Strata movement and stress evolution when mining two overlapping panels affected by hard stratum

Mining causes stress redistribution and stratum movement. In this paper, a numerical model was built according to the geological conditions in the 12 th coal mine in Pingdingshan city to study the strata movement and the evolution of stress when mining two overlapping longwall panels, named panels#14 and #15. The strata close to the mined panel move directly towards the gob, while the strata that are farther away swing back and forth during the mining process. The directed movement and swinging can break the transverse boreholes for gas extraction; a surface borehole should not be within the range of directional movement. The stress evolution suggested that the mining of the lower panel #15 after the upper panel #14 would further increase the de-stressed range, while the stress concentration around the mined panel would be increased. Hard strata usually carry a greater stress than adjacent rocks and soft coal seams. The stress in a hard stratum increases greatly, and the stress decreases greatly in the coal seams below the hard stratum. This study supplies a reference for similar coal mines and is useful for determining the de-stressed range and transverse borehole arrangement for gas extraction.     

An influence function method based subsidence prediction program for longwall mining operations in inclined coal seams

The distribution of the final surface subsidence basin induced by longwall operations in inclined coal seam could be significantly different from that in flat coal seam and demands special prediction methods. Though many empirical prediction methods have been developed, these methods are inflexible for varying geological and mining conditions. An influence function method has been developed to take the advantage of its fundamentally sound nature and flexibility. In developing this method, significant modifications have been made to the original Knothe function to produce an asymmetrical influence function. The empirical equations for final subsidence parameters derived from US subsidence data and Chinese empirical values have been incorporated into the mathematical models to improve the prediction accuracy. A corresponding computer program is developed. A number of subsidence cases for longwall mining operations in coal seams with varying inclination angles have been used to demonstrate the applicability of the developed subsidence prediction model.     

A limit equilibrium fracture zone model to investigate seismicity in coal mines

This paper explores possible synergies between techniques used to minimise seismicity in deep South African gold mines and their applicability to control coal bumps. The paper gives a summary of the techniques used in the deep gold mines and a critical appraisal if these are useful in coal mines. The techniques typically include control of mining rate, preconditioning, optimisation of extraction sequences and centralised blasting. Of particular interest to the coal bump problem is an experimental limit equilibrium fracture zone model implemented in a displacement discontinuity code. This was recently developed for the gold mines to enable the interactive analysis of complex tabular mine layout extraction sequences. The model specifically accommodates energy dissipation computations in the developing fracture zone near the edges of these excavations. This allows the released energy to be used as a surrogate measure of ongoing seismic activity and addresses a number of the weaknesses in the traditional usage of this quantity as a criterion for the design of seismically active layouts. This paper investigates the application of the model to a hypothetical coal longwall layout and the specific problem of coal bumps.     

Longwall mining automation horizon control: Coal seam gradient identification using piecewise linear fitting

Horizon control, maintaining the alignment of the shearer’s exploitation gradient with the coal seam gradient, is a key technique in longwall mining automation. To identify the coal seam gradient, a geological model of the coal seam was constructed using in-seam seismic surveying technology. By synthesizing the control resolution of the range arm and the geometric characteristics of the coal seam, a gradient identification method based on piecewise linear representation (PLR) is proposed. To achieve the maximum exploitation rate within the shearer’s capacity, the control resolution of the range arm is selected as the threshold parameter of PLR. The control resolution significantly influenced the number of line segments and the fitting error. With the decrease of the control resolution from 0.01 to 0.02 m, the number of line segments decreased from 65 to 15, which was beneficial to horizon control. However, the average fitting error increased from 0.055 to 0.14 m, which would induce a decrease in the exploitation rate. To avoid significant deviation between the cutting range and the coal seam, the control resolution of the range arm must be lower than 0.02 m. In a field test, the automated horizon control of the longwall face was realized by coal seam gradient identification.     

The current perspective of the PA 1957 gas well pillar study and its implications for longwall gas well pillars

Many states rely upon the Pennsylvania 1957 Gas Well Pillar Study to evaluate the coal barrier surrounding gas wells. The study included 77 gas well failure cases that occurred in the Pittsburgh and Freeport coal seams over a 25-year span. At the time, coal was mined using the room-and-pillar mining method with full or partial pillar recovery, and square or rectangle pillars surrounding the gas wells were left to protect the wells. The study provided guidelines for pillar sizes under different overburden depths up to213 m(700 ft). The 1957 study has also been used to determine gas well pillar sizes in longwall mines since longwall mining began in the 1970 s. The original study was developed for room-and-pillar mining and could be applied to gas wells in longwall chain pillars under shallow cover. However, under deep cover, severe deformations in gas wells have occurred in longwall chain pillars. Presently, with a better understanding of coal pillar mechanics, new insight into subsidence movements induced by retreat mining, and advances in numerical modeling, it has become both critically important and feasible to evaluate the adequacy of the 1957 study for longwall gas well pillars. In this paper, the data from the 1957 study is analyzed from a new perspective by considering various factors, including overburden depth, failure location, failure time, pillar safety factor(SF), and floor pressure. The pillar SF and floor pressure are calculated by considering abutment pressure induced by full pillar recovery. A statistical analysis is performed to find correlations between various factors and helps identify the most significant factors for the stability of gas wells influenced by retreat mining. Through analyzing the data from the 1957 study, the guidelines for gas well pillars in the 1957 study are evaluated for their adequacy for roomand-pillar mining and their applicability to longwall mining. Numerical modeling is used to model the stability of gas wells by quantifying the mining-induced stresses in gas well casings. Results of this study indicate that the guidelines in the 1957 study may be appropriate for pillars protecting conventional gas wells in both room-and-pillar mining and longwall mining under overburden depths up to 213 m(700 ft),but may not be sufficient for protective pillars under deep cover. The current evaluation of the 1957 study provides not only insights about potential gas well failures caused by retreat mining but also implications for what critical considerations should be taken into account to protect gas wells in longwall mining.     

Developing selective mining capability for longwall shearers using thermal infrared-based seam tracking

Longwall mining continues to remain the most efficient method for underground coal recovery. A key aspect in achieving safe and productive longwall mining is to ensure that the shearer is always correctly positioned within the coal seam. At present, this machine positioning task is the role of longwall personnel who must simultaneously monitor the longwall coal face and the shearer’s cutting drum position to infer the geological trends of the coal seam. This is a labour intensive task which has negative impacts on the consistency and quality of coal production. As a solution to this problem, this paper presents a sensing method to automatically track geological coal seam features on the longwall face, known as marker bands, using thermal infrared imaging. These non-visible marker bands are geological features that link strongly to the horizontal trends present in layered coal seams. Tracking these line-like features allows the generation of a vertical datum that can be used to maintain the shearer in a position for optimal coal extraction. Details on the theory of thermal infrared imaging are given, as well as practical aspects associated with machine-based implementation underground. The feature detection and tracking tasks are given with real measurements to demonstrate the efficacy of the approach. The outcome is important as it represents a new selective mining capability to help address a long-standing limitation in longwall mining operations.     

Sensing for advancing mining automation capability: A review of underground automation technology development

This paper highlights the role of automation technologies for improving the safety, productivity, and environmental sustainability of underground coal mining processes. This is accomplished by reviewing the impact that the introduction of automation technology has made through the longwall shearer automation research program of Longwall Automation Steering Committee (LASC). This result has been achieved through close integration of sensing, processing, and control technologies into the longwall mining process. Key to the success of the automation solution has been the development of new sensing methods to accurately measure the location of longwall equipment and the spatial configuration of coal seam geology. The relevance of system interoperability and open communications standards for facilitating effective automation is also discussed. Importantly, the insights gained through the longwall automation development process are now leading to new technology transfer activity to benefit other underground mining processes.     

Pillar design and coal burst experience in Utah Book Cliffs longwall operations

Longwall mining has existed in Utah for more than half a century. Much of this mining occurred at depths of cover that significantly exceed those encountered by most other US longwall operations. Deep cover causes high ground stress, which can combine with geology to create a coal burst hazard. Nearly every longwall mine operating within the Utah's Book Cliffs coalfield has been affected by coal bursts. Pillar design has been a key component in the burst control strategies employed by mines in the Book Cliffs.Historically, most longwall mines employed double-use two-entry yield pillar gates. Double-use signifies that the gate system serves first as the headgate, and then later serves as the tailgate for the adjacent panel. After the 1996 burst fatality at the Aberdeen Mine, the inter-panel barrier design was introduced.In this layout, a wide barrier pillar protects each longwall panel from the previously mined panel, and each gate system is used just once. This paper documents the deep cover longwall mining conducted with each type of pillar design, together with the associated coal burst experience. Each of the six longwall mining complexes in the Book Cliffs having a coal burst history is described on a panel-by-panel basis.The analysis shows that where the mining depth exceeded 450 m, each design has been employed for about 38000 total m of longwall panel extraction. The double-use yield pillar design has been used primarily at depths less than 600 m, however, while the inter-panel barrier design has been used mainly at depths exceeding 600 m. Despite its greater depth of use, the inter-panel barrier gate design has been associated with about one-third as much face region burst activity as the double-use yield pillar design.     

A review of energy associated with coal bursts

A coal burst is defined as a rapid expulsion of coal(and potentially gas) from the boundary of the roadway. Rock and coal fractures together with micro seismic vibration is a common occurrence during mining, however, it is very uncommon for coal and rock to be propelled into the roadway. Irrespective, such occurrences do occur and appear to require significantly more energy than is available from strain energy release during coal cutting. The sources of energy which can contribute to the propulsion of coal from the face or ribs are typically strain energy from the surrounding ground, seismic energy from a rapid rupture of the ground in the vicinity, or rapid expansion of gas from within the burst source area. The aim of this paper is to briefly review the bursts which may be related to strain energy, seismic energy and gas energy.     

Height of fractured zone inside overlying strata under high-intensity mining in China

The height of fractured zone(HFZ) at the high-intensity longwall mining panel plays a vital role in the safety analysis of coal mining under bodies of water. This paper described definitions of the highintensity mining. The processes of overburden failure transfer(OFT) were analyzed, which were divided into the development stage and the termination stage. Through theoretical analysis, the limited suspension-distance and the limited overhanging distance were proposed to judge the damage of each stratum. Mechanical models of strata suspended integrity and overhanging stability were established.A theoretical method to predict the HFZ at the high-intensity longwall mining panel was put forward based on the processes of OFT. Taking a high-intensity longwall mining panel(No. 11915 panel) as an example, the theoretical method proposed, the engineering analogy and the empirical formulas in the Regulation were used to predict the HFZ. The results show that the theoretical result is consistent with the engineering analogies' result and empirical formulas' result. The rationality and reliability of the theoretical method proposed is verified.     

Effects of longwall-induced stress and deformation on the stability and mechanical integrity of shale gas wells drilled through a longwall abutment pillar

This paper presents the results of a comprehensive study conducted by CONSOL Energy, Marcellus Shale Coalition, and Pennsylvania Coal Association to evaluate the effects of longwall-induced subsurface deformations on the mechanical integrity of shale gas wells drilled over a longwall abutment pillar.The primary objective is to demonstrate that a properly constructed gas well in a standard longwall abutment pillar can maintain mechanical integrity during and after mining operations. A study site was selected over a southwestern Pennsylvania coal mine, which extracts 457-m-wide longwall faces under about 183 m of cover. Four test wells and four monitoring wells were drilled and installed over a 38-m by84-m centers abutment pillar. In addition to the test wells and monitoring wells, surface subsidence measurements and underground coal pillar pressure measurements were conducted as the 457-m-wide longwall panels on the south and north sides of the abutment pillar were mined by. To evaluate the resulting coal protection casing profile and lateral displacement, three separate 60-arm caliper surveys were conducted. This research represents a very important step and initiative to utilize the knowledge and science obtained from mining research to improve miner and public safety as well as the safety and health of the oil and gas industries.