共查询到19条相似文献,搜索用时 328 毫秒
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《现代制造技术与装备》2021,(2)
随着设计性能要求和装备制造能力的不断提升,机械制造行业中多轴联动设备的应用越来越广泛。后置处理程序对充分发挥设备性能具有重要作用,因此基于DMU 160P五轴联动机床,分析机床的结构和运动特点,制定基于NX的五轴后处理器开发任务流程并完成后处理器的开发,并通过VERICUT仿真和实际加工验证后处理器生成的NC代码的正确性。 相似文献
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针对CATIA数控加工的刀位文件,通过分析通用后置处理程序过程,开发五轴联动水切割机床的后置处理程序,解决五轴水切割数控加工的自动编程问题。实际切割结果证明,开发的后置处理程序能够正确将CATIA软件生成的APT刀位数据转换成五坐标水切割数控加工程序。 相似文献
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通过对非正交五轴加工中心德玛吉DMU50E机床结构及参数的分析,构建该机床运动学模型,推导出工作台运动角度计算和直线坐标变换公式。将该算法通过Tcl语言编程并应用于UG后置处理器中,配制出该机床的非正交五轴联动数控加工后置处理程序。应用机床仿真软件VERICUT对该后置处理生成的NC程序进行验证,该后置处理程序稳定可靠,现已成功应用于工程中。 相似文献
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在双转台五轴数控机床结构的基础上,通过分析机床结构坐标系和CAM加工坐标系的关系,建立其机床加工刀头运动轨迹的数学模型,推导出该类型机床的后置处理转角计算公式和坐标转换计算公式。根据推导结果,在UG/PostBuilder通用后置处理器的基础上,针对不同类型五轴联动数控机床选配特定数控系统,设定机床参数、程序和刀轨参数、NC代码格式设置,编制了双转台式五轴数控机床的专用后置处理程序,经实际加工验证可以满足经济型五轴联动后置处理的要求。 相似文献
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通过最小化每个刀位网格单元的加工误差以确定每个刀位网格的节点位置,加权平均相关联刀位网格节点来对齐相邻刀位网格单元的边缘,生成高效合理的数控加工刀具路径.对所获得的具路径信息进行后置处理,根据机床的结构不同,采用了相应的坐标转换,生成用于三轴加工和五轴加工的G代码.利用Vericut软件,对数据点云直接加工的刀具路径进行了动态仿真,最后应用实例验证了后置处理生成G代码的有效性. 相似文献
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分析旋钮的五轴加工工艺,合理选用挖槽粗加工和五轴沿面精加工方法,对Mastercam X6的五轴刀轴控制方式及其关键参数进行了探讨,并在旋钮零件中进行合理的选择,生成五轴刀具轨迹。根据HASS五轴机床设置相应的后置处理程序,并经Vericut软件实体仿真,无干涉和碰撞,从而验证五轴后置处理和刀具路径的正确性,为五轴高效优质加工提供可靠的技术参考。 相似文献
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Heng LUO Zhigang DONG Renke KANG Yidan WANG Jiansong SUN Zhaocheng WEI 《Frontiers of Mechanical Engineering》2023,18(1):13
When ultrasonically cutting honeycomb core curved parts, the tool face of the straight blade must be along the curved surface’s tangent direction at all times to ensure high-quality machining of the curved surface. However, given that the straight blade is a nonstandard tool, the existing computer-aided manufacturing technology cannot directly realize the above action requirement. To solve this problem, this paper proposed an algorithm for extracting a straight blade real-time tool face vector from a 5-axis milling automatically programmed tool location file, which can realize the tool location point and tool axis vector conversion from the flat end mill to the straight blade. At the same time, for the multi-solution problem of the rotation axis, the dependent axis rotation minimization algorithm was introduced, and the spindle rotation algorithm was proposed for the tool edge orientation problem when the straight blade is used to machine the curved part. Finally, on the basis of the MATLAB platform, the dependent axis rotation minimization algorithm and spindle rotation algorithm were integrated and compiled, and the straight blade ultrasonic cutting honeycomb core postprocessor was then developed. The model of the machine tool and the definition of the straight blade were conducted in the VERICUT simulation software, and the simulation machining of the equivalent entity of the honeycomb core can then be realized. The correctness of the numerical control program generated by the postprocessor was verified by machining and accuracy testing of the two designed features. Observation and analysis of the simulation and experiment indicate that the tool pose is the same under each working condition, and the workpieces obtained by machining also meet the corresponding accuracy requirements. Therefore, the postprocessor developed in this paper can be well adapted to the honeycomb core ultrasonic cutting machine tool and realize high-quality and high-efficient machining of honeycomb core composites. 相似文献
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基于UMAC的开放式数控平台的构建与应用 总被引:2,自引:0,他引:2
基于UMAC控制器开发了一种开放式数控平台,硬件平台由"IPC+UMAC"组成,IPC和UMAC之间通过以太网进行通讯;软件平台基于Windows操作系统,由Windows上位应用软件和运行于UMAC中的PLC和G代码程序组成.通过该平台在五轴雕铣机数控加工中的应用表明,该开放式数控系统具有速度快、精度高、稳定性好等优点,适合用于多电动机、高精度的运动控制. 相似文献
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Development of a 3-axis desktop milling machine and a CNC system using advanced modern control algorithms 总被引:1,自引:0,他引:1
Byung-Sub Kim Seung-Kook Ro Jong-Kweon Park 《International Journal of Precision Engineering and Manufacturing》2010,11(1):39-47
In this paper, we introduce a desktop-size 3-axis milling machine and a CNC system which was developed to operate the 3-axis
milling machine. The 3-axis milling machine has a mini-desktop size of 200×300×200 mm3 and its cutting volume is 20×20×20 mm3. The vertically installed XY stage is driven by voice-coil motors, and for the zaxis, a magnetically preloaded air bearing
and a linear motor are used. The air spindle runs at up to 160,000 rpm. The gravity force is acting on the y-direction, so
a weight balancer using an air bearing cylinder is installed to cancel out the gravity force acting on the XY stage in the
y-direction. The CNC system designed for the 3-axis milling machine consists of two parts. The one is a graphical user interface
program which runs under Microsoft Windows and the other is a DSP program which is implemented on a DSP board with TI TMS320C6701
chips. A G-code interpreter is included in the CNC system which can interpret and interpolate a basic set of G-codes and M-codes
in real-time. To improve the performance of servo control loop in the CNC system beyond the traditional PID-type control,
several modern control algorithms have been tested including H∞ control, input shaping control, disturbance observer and cross-coupled control on the 3-axis milling machine. Experimental
results show the effectiveness and drawbacks of each control scheme when they are applied to the 3-axis desktop milling machine. 相似文献
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从分析刀轨文件和NC代码的格式入手,找出指令的一一对应关系,弄清诸多从建模到加工过程中的坐标系统,建立5坐标铣削中心坐标转换数学模型,从而实现从刀轨文件提取信息转化为NC代码的算法.最后通过实例验证了该加工中心后置处理技术的正确性. 相似文献
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分析了五轴龙门铣床FPF—N/C和Fpm-60的机床结构和运动特点及数控系统特点,计算出后置处理的相关算法,开发了基于VC的数控机床转换程序,经过加工证明了开发的转换程序的正确性。 相似文献
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L. T. Tunc E. Budak 《The International Journal of Advanced Manufacturing Technology》2009,43(5-6):538-550
5-axis milling is widely used in machining of parts with free-form surfaces and complex geometries. Although in general 5-axis milling increases the process capability, it also brings additional challenges due to complex process geometry and mechanics. In milling, cutting forces, tool deflections, and chatter vibrations may reduce part quality and productivity. By use of process simulations, the undesired results can be identified and overcome, and part quality and productivity can be increased. However, machining conditions and geometry, especially the tool–work engagement limits, are needed in process models which are used in these simulations. Due to the complexity of the process geometry and continuous variation of tool–work engagement, this information is not readily available for a complete 5-axis milling cycle. In this study, an analytical method is presented for the identification of these parameters from computer-aided manufacturing data. In this procedure, depths of cut, lead, and tilt angles, which determine the tool–workpiece engagement boundaries, are directly obtained the cutter location file analytically in a very fast manner. The proposed simulation approach is demonstrated on machining of parts with relatively complex geometries. 相似文献