Highly robust oxide TFT with bulk accumulation and source/drain/active layer splitting

We report stable and high performance amorphous indium‐gallium‐zinc oxide (a‐IGZO) thin‐film transistor (TFT) by using bulk‐accumulation (BA) and split active/source/drain layers. The a‐IGZO TFTs exhibit the mobility over 80 cm²/Vs and extremely stable under bias and mechanical stresses. We demonstrated a 4‐inch semitransparent AMOLED using the oxide TFT backplane with the gate driver integrated.     

Novel self‐aligned top‐gate oxide TFT for AMOLED displays

Abstract— A novel highly reliable self‐aligned top‐gate oxide‐semiconductor thin‐film transistor (TFT) formed by using the aluminum (Al) reaction method has been developed. This TFT structure has advantages such as small‐sized TFTs, lower mask count, and small parasitic capacitance. The TFT with a 4‐μm channel length exhibited a field‐effect mobility of 21.6 cm²/V‐sec, a threshold voltage of ?1.2 V, and a subthreshold swing of 0.12 V/decade. Highly reliable TFTs were obtained after 300°C annealing without increasing the sheet resistivity of the source/drain region. A 9.9‐in.‐diagonal qHD AMOLED display was demonstrated with self‐aligned top‐gate oxide‐semiconductor TFTs for a low‐cost and ultra‐high‐definition OLED display. Excellent brightness uniformity could be achieved due to small parasitic capacitance.     

Novel LTPS technology for large substrate

We developed partial laser anneal silicon (PLAS) thin‐film transistor (TFT) of novel low‐temperature polycrystalline‐silicon (LTPS) technology, which had the mobility of 28.1 cm²/Vs lager than that of mass produced oxide TFT and photo‐stability comparable with that of LTPS TFT in bottom gate structure. This innovative technology enables the conversion from an α‐Si TFT to a high‐mobility TFT most easily and inexpensively. Moreover, there is no limit of substrate size, such as Gen10 and more. Photo‐stability of PLAS will be suitable to organic light‐emitting diode backplane, high‐dynamic range TV, and outdoor IDP.     

Transparent AMOLED display driven by split oxide TFT backplane

We have developed stable and high performance etch‐stopper amorphous indium–gallium–zinc oxide thin‐film transistor (TFT) by using split active oxide semiconductor. The amorphous indium–gallium–zinc oxide TFTs exhibit the mobility as high as over 70 cm²/Vs and the stable operation under positive bias temperature stress. In this work, we demonstrated a 4‐in. transparent active‐matrix organic light‐emitting diode display using oxide TFT backplane with split active layer, where the gate driver is integrated.     

High‐mobility oxide TFT for circuit integration of AMOLEDs

Abstract— A high‐mobility and high‐reliability oxide thin‐film transistor (TFT) that uses In‐Sn‐Zn‐O (ITZO) as a channel material has been developed. The mobility was 30.9 cm²/V‐sec and the threshold voltage shift after 20,000 sec of a bias‐temperature‐stress (BTS) test (with a stress condition of Vg = 15 V, Vd = 15 V, and T = 50°C) was smaller than 0.1 V. In addition, a method of obtaining a stable enhancement‐type TFT, which realizes circuit integration for active‐matrix organic light‐emitting diode (AMOLED) displays has been developed.     

Solution‐processed oxide semiconductors for low‐cost and high‐performance thin‐film transistors and fabrication of organic light‐emitting‐diode displays

Abstract— High‐performance solution‐processed oxide‐semiconductor (OS) thin‐film transistors (TFTs) and their application to a TFT backplane for active‐matrix organic light‐emitting‐diode (AMOLED) displays are reported. For this work, bottom‐gated TFTs having spin‐coated amorphous In‐Zn‐O (IZO) active layers formed at 450°C have been fabricated. A mobility (μ) as high as 5.0 cm²/V‐sec, ?0.5 V of threshold voltage (VT), 0.7 V/dec of subthreshold swing (SS), and 6.9 × 10⁸ of on‐off current ratio were obtained by using an etch‐stopper (ES) structure TFT. TFTs exhibited uniform characteristics within 150 × 150‐mm² substrates. Based on these results, a 2.2‐in. AMOLED display driven by spin‐coated IZO TFTs have also been fabricated. In order to investigate operation instability, a negative‐bias‐temperature‐stress (NBTS) test was carried out at 60°C in ambient air. The IZO‐TFT showed ?2.5 V of threshold‐voltage shift (ΔVT) after 10,800 sec of stress time, comparable with the level (ΔVT = ?1.96 V) of conventional vacuum‐deposited a‐Si TFTs. Also, other issues regarding solution‐processed OS technology, including the instability, lowering process temperature, and printable devices are discussed.     

Amorphous‐oxide TFT backplane for large‐sized AMOLED TVs

Abstract— Amorphous‐oxide thin‐film‐transistor (TFT) arrays have been developed as TFT backplanes for large‐sized active‐matrix organic light‐emitting‐diode (AMOLED) displays. An amorphous‐IGZO (indium gallium zinc oxide) bottom‐gate TFT with an etch‐stop layer (ESL) delivered excel lent electrical performance with a field‐effect mobility of 21 cm²/V‐sec, an on/off ratio of >10⁸, and a subthreshold slope (SS) of 0.29 V/dec. Also, a new pixel circuit for AMOLED displays based on amorphous‐oxide semiconductor TFTs is proposed. The circuit consists of four switching TFTs and one driving TFT. The circuit simulation results showed that the new pixel circuit has better performance than conventional threshold‐voltage (VTH) compensation pixel circuits, especially in the negative state. A full‐color 19‐in. AMOLED display with the new pixel circuit was fabricated, and the pixel circuit operation was verified in a 19‐in. AMOLED display. The AMOLED display with a‐IGZO TFT array is promising for large‐sized TV because a‐IGZO TFTs can provide a large‐sized backplane with excellent uniformity and device reliability.     

Top‐emission AMOLED display driven by organic TFTs with semiconductor layer patterned by inkjet process

We have developed an inkjet process for laying down an organic semiconductor layer in organic thin‐film transistors (OTFTs). The organic semiconductor crystallinity was improved by adjusting the contact angles of the bank, the gate insulator, and the source/drain electrodes. The threshold voltage of the OTFT was controlled by means of several surface treatments of the silicon dioxide gate insulator. The OTFTs showed a high mobility of 2.5 cm²/Vs and uniform threshold voltages of ?0.4 ± 0.7 V. We also fabricated a 4‐in., 80‐ppi active‐matrix organic light‐emitting diode on a glass substrate that showed good luminance uniformity and high moving picture quality.     

Comparative study of source–drain contact metals for amorphous InGaZnO thin‐film transistors

In this work, we compared the thin‐film transistor (TFT) characteristics of amorphous InGaZnO TFTs with six different source–drain (S/D) metals (MoCr, TiW, Ni, Mo, Al, and Ti/Au) fabricated in bottom‐gate bottom‐contact (BGBC) and bottom‐gate top‐contact (BGTC) configurations. In the BGTC configuration, nearly every metal can be injected nicely into the a‐IGZO leading to nice TFT characteristics; however, in the BGBC configuration, only Ti/Au is injected nicely and shows comparable TFT characteristics. We attribute this to the metal‐containing deposits in the channel and the contact oxidation during a‐IGZO layer sputtering in the presence of S/D metal. In bias‐stress stability, TFTs with Ti/Au S/D metal showed good results in both configurations; however, in the BGTC configuration, not all the TFTs showed as good bias results as Ti/Au S/D metal TFTs. We attribute this to backchannel interface change, which happened because of the metal‐containing deposits at the backchannel during the final the SiO₂ passivation.     

Vertically integrated,double stack oxide TFT layers for high‐resolution AMOLED backplane

We developed a novel vertically integrated, double stack oxide thin‐film transistor (TFT) backplane for high‐resolution organic light‐emitting diode (OLED) displays. The first TFT layer is bulk‐accumulation mode, and the second TFT layer is a single gate with back‐channel etched structure. The extracted mobilities and threshold voltages are higher than 10 cm²/Vs and 0 ~ 1 V, respectively. Both TFTs are found to be extremely stable under the bias and temperature stress. The gate driver with width of 530 μm and a pitch of 18.6 μm was developed, exhibiting well shifted signal up to the last stage of 900 stages without output degradation, which could be used for 1360 ppi TFT backplane.     

Asymmetric source/drain offset structure for reduced leakage current in polycrystalline‐silicon thin‐film transistors

Abstract— An asymmetric source/drain offset structured (AOS) polycrystalline‐silicon (poly‐Si) thin‐film transistor (TFT) has ben developed by employing alternating magnetic‐field‐enhanced rapid thermal annealing (AMFERTA). The realized AOS poly‐Si TFT, with long drain‐side offset length L_Off1 and short source‐side offset length L_Off2, considerably suppresses leakage current without sacrificing ON‐current. The offset regions of the AOS TFT are naturally lightly doped due to the diffusion of n⁺ ions by AMFERTA crystallization. The fabrication process of the AOS TFT does not require any additional offset mask step or doping process. Experimental results show that the leakage current is considerably suppressed when the drain‐side offset length L_Off1 is larger than 1.25 μm.     

Flexible AMOLEDs with low‐temperature‐processed TFT backplane technologies

Developments of backplane technologies, which are one of the challenging topics, toward the realization of flexible active matrix organic light‐emitting diodes (AMOLEDs) are discussed in this paper. Plastic substrates including polyimide are considered as a good candidate for substrates of flexible AMOLEDs. The fabrication process flows based on plastic substrates are explained. Limited by the temperature that plastic substrates can sustain, TFT technologies with maximum processing temperature below 400 °C must be developed. Considering the stringent requirements of AMOLEDs, both oxide thin‐film transistors (TFTs) and ultra‐low‐temperature poly‐silicon TFTs (U‐LTPS TFTs) are investigated. First, oxide TFTs with representative indium gallium zinc oxide channel layer are fabricated on polyimide substrates. The threshold voltage shifts under bias stress and under bending test are small. Thus, a 4.0‐in. flexible AMOLED is demonstrated with indium gallium zinc oxide TFTs, showing good panel performance and flexibility. Further, the oxide TFTs based on indium tin zinc oxide channel layer with high mobility and good stability are discussed. The mobility can be higher than 20 cm²/Vs, and threshold voltage shifts under both voltage stress and current stress are almost negligible, proving the potential of oxide TFT technology. On the other hand, the U‐LTPS TFTs are also developed. It is confirmed that dehydrogenation and dopant activation can be effectively performed at a temperature within 400 °C. The performance of U‐LTPS TFTs on polyimide is compatible to those of TFTs on glass. Also, the performance of devices on polyimide can be kept intact after devices de‐bonded from glass carrier. Finally, a 4.3‐in. flexible AMOLED is also demonstrated with U‐LTPS TFTs.     

Novel back‐channel‐etch process flow based a‐IGZO TFTs for circuit and display applications on PEN foil

In this study, we report high‐quality amorphous indium–gallium–zinc‐oxide (a‐IGZO) thin‐film transistors (TFTs) fabricated on a polyethylene naphthalate foil using a new back‐channel‐etch (BCE) process flow. The BCE flow allows a better scalability of TFTs for high‐resolution backplanes and related circuits. The maximum processing temperature was limited to less than 165 °C in order to ensure good overlay accuracy (<1 µm) on foil. The presented process flow differs from the previously reported flow as we define the Mo source and drain contacts by dry etch prior to a‐IGZO patterning. The TFTs show good electrical performance, including field‐effect mobilities in the range of 15.0 cm²/(V·s), subthreshold slopes of 0.3 V/decade, and off‐currents <1.0 pA on foil. The threshold voltage shifts of the TFTs measured were less than 1.0 V after a stressing time of 10⁴ s in both positive (+1.0 MV/cm) and negative (?1.0 MV/cm) bias directions. The applicability of this new BCE process flow is demonstrated in a 19‐stage ring oscillator, demonstrated to operate at a supply voltage of 10 V with a stage delay time of 1.35 µs, and in a TFT backplane driving a 32 × 32 active‐matrix organic light‐emitting diode display.     

Impact of source/drain contacts formation of self‐aligned amorphous‐IGZO TFTs on their negative‐bias‐illumination‐stress stabilities

In this study, we have compared the performance of self‐aligned a‐IGZO thin‐film transistors (TFTs) whereby the source/drain (S/D) region's conductivity enhanced in three different ways, that is, using SiN_x interlayer plasma (hydrogen diffusion), using calcium (Ca as reducing metal) and using argon plasma (changing the atomic ratio). All these TFTs show comparable characteristics such as field‐effect mobility (μ_FE) of over 10.0 cm²/(V.s), sub‐threshold slope (SS^‐1) of 0.5 V/decade, and current ratio (I_ON/I_OFF) over 10⁸. However, under negative‐bias‐illumination‐stress (NBIS), all these TFTs showed strong degradation. We attributed this NBIS stability issue to the exposed S/D regions and changes in the conductivity of S/D contact regions. The hydrogen plasma‐treated TFTs showed the worst NBIS characteristics. This is linked to increased hydrogen diffusion from the S/D contact regions to the channel.     

Active‐matrix organic light‐emitting diode displays with indium gallium zinc oxide thin‐film transistors and normal,inverted, and transparent organic light‐emitting diodes

Abstract— Active‐matrix organic light‐emitting diode (AMOLED) displays have gained wide attention and are expected to dominate the flat‐panel‐display industry in the near future. However, organic light‐emitting devices have stringent demands on the driving transistors due to their current‐driving characteristics. In recent years, the oxide‐semiconductor‐based thin‐film transistors (oxide TFTs) have also been widely investigated due to their various benefits. In this paper, the development and performance of oxide TFTs will be discussed. Specifically, effects of back‐channel interface conditions on these devices will be investigated. The performance and bias stress stability of the oxide TFTs were improved by inserting a SiO^x protection layer and an N²O plasma treatment on the back‐channel interface. On the other hand, considering the n‐type nature of oxide TFTs, 2.4‐in. AMOLED displays with oxide TFTs and both normal and inverted OLEDs were developed and their reliability was studied. Results of the checkerboard stimuli tests show that the inverted OLEDs indeed have some advantages due to their suitable driving schemes. In addition, a novel 2.4‐in. transparent AMOLED display with a high transparency of 45% and high resolution of 166 ppi was also demonstrated using all the transparent or semi‐transparent materials, based on oxide‐TFT technologies.     

12.1‐in. WXGA AMOLED display driven by InGaZnO thin‐film transistors

Abstract— A full‐color 12.1‐in.WXGA active‐matrix organic‐light‐emitting‐diode (AMOLED) display was, for the first time, demonstrated using indium‐gallium‐zinc oxide (IGZO) thin‐film transistors (TFTs) as an active‐matrix backplane. It was found that the fabricated AMOLED display did not suffer from the well‐known pixel non‐uniformity in luminance, even though the simple structure consisting of two transistors and one capacitor was adopted as the unit pixel circuit, which was attributed to the amorphous nature of IGZO semiconductors. The n‐channel a‐IGZO TFTs exhibited a field‐effect mobility of 17 cm²/V‐sec, threshold voltage of 1.1 V, on/off ratio >10⁹, and subthreshold gate swing of 0.28 V/dec. The AMOLED display with a‐IGZO TFT array is promising for large‐sized applications such as notebook PCs and HDTVs because the a‐IGZO semiconductor can be deposited on large glass substrates (larger than Gen 7) using the conventional sputtering system.     

High performance a‐IGZO thin‐film transistors with mf‐PVD SiO2 as an etch‐stop‐layer

In this work, we report on high‐performance bottom‐gate top‐contact (BGTC) amorphous‐Indium‐Gallium‐Zinc‐Oxide (a‐IGZO) thin‐film transistor (TFT) with SiO₂ as an etch‐stop‐layer (ESL) deposited by medium frequency physical vapor deposition (mf‐PVD). The TFTs show field‐effect mobility (μ_FE) of 16.0 cm²/(V.s), sub‐threshold slope (SS^?1) of 0.23 V/decade and off‐currents (I_OFF) < 1.0 pA. The TFTs with mf‐PVD SiO₂ ESL deposited at room temperature were compared with TFTs made with the conventional plasma‐enhanced chemical vapor deposition (PECVD) SiO₂ ESL deposited at 300 °C and at 200 °C. The TFTs with different ESLs showed a comparable performance regarding μ_FE, SS^?1, and I_OFF, however, significant differences were measured in gate bias‐stress stability when stressed under a gate field of +/?1 MV/cm for duration of 10⁴ s. The TFTs with mf‐PVD SiO₂ ESL showed lower threshold‐voltage (V_TH) shifts compared with TFTs with 300 °C PECVD SiO₂ ESL and TFTs with 200 °C PECVD SiO₂ ESL. We associate the improved bias‐stress stability of the mf‐PVD SiO₂ ESL TFTs to the low hydrogen content of the mf‐PVD SiO₂ layer, which has been verified by Rutherford‐Back‐Scattering‐Elastic‐Recoil‐Detection technique.     

Toward sub‐micron oxide thin‐film transistors for digital holography

High‐performance 2‐μm‐channel oxide thin‐film transistors (TFT) on glass substrate for a 7‐μm‐pixel‐pitch spatial light modulator panel for digital holography applications were fabricated using a two‐step source/drain etching process. It showed a μ_FE of 45.5 cm²/Vs, SS of 0.10 V/dec, and Von of near zero voltage. Furthermore, we succeeded in the demonstration of sub‐micron TFTs, which is an indispensable route to next‐generation spatial light modulation devices with near 1‐μm pixel pitch. The issue of short‐channel transistors for display applications is also introduced. Finally, the digital holographic demonstration results based on the fabricated backplane are presented.     

New approaches to process simplification for large‐area high‐resolution TFT‐LCDs

Abstract— Novel process architectures are proposed for fabricating large‐area high‐resolution TFT‐LCDs with a minimal number of process steps. A low contact resistance between Al bus lines and the transparent conductive oxide layer, necessary for large‐area panels, is obtained by inducing a self‐formed inter‐metallic compound layer at the interface without using any additional buffer or capping layers. For enhanced brightness and resolution, a new TFT array structure integrated on a color‐filter substrate, referred to as an Array on Color Filter (AOC) structure, has been developed. Good‐quality TFTs were successfully constructed on the newly developed color filter for AOC within a sufficiently wide process margin. By adopting these novel technologies, a 15.0‐in. XGA prototype panel was fabricated and shows good display performance. Thus, these novel technologies have improved cost efficiency and productivity for TFT‐LCD manufacturing, and can be applied to the development of TFT‐LCDs of extended display area and enhanced resolution, benefiting from the low resistance bus lines, the high aperture ratio, and reduction in total process steps.     

Oxide TFT with multilayer gate insulator for backplane of AMOLED device

Abstract— An indium gallium zinc oxide (IGZO) film with an amorphous phase was deposited and had a very flat morphology with a RMS value of 0.35 nm. IGZO TFTs were fabricated on a glass substrate by conventional photolithography and wet‐etching processes. IGZO TFTs demonstrated a high mobility of 124 cm²/V‐sec, a high on/off ratio of over 10⁸, a desirable threshold voltage of 0.7 V, and a sub‐threshold swing of 0.43 V/decade. High mobility partially resulted from the fringing‐electric‐field effect that leads to an additional current flow beyond the device edges. Therefore, considering our device geometry, the actual mobility was about 100 cm²/V‐sec, and had a very low dependence on the variation of W/L (channel width and length) and thickness of the active layer. IGZO TFTs were also fabricated on a flexible metal substrate for a conformable display application. TFT devices showed an actual mobility of 72 cm²/V‐sec, a high on/off ratio of ～10⁷, and a sub‐threshold swing of 0.36 V/decade. There was no significant difference before, during, or after bending. Moreover, an IGZO TFT array was fabricated and a top‐emitting OLED device was successfully driven by it. Therefore, the oxide TFT could be a promising candidate as a backplane for OLED devices.