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浅谈干切削加工技术的发展与应用 总被引:1,自引:0,他引:1
刘美兰 《机械工程与自动化》2004,(1):87-88
干切削加工技术是解决切削液带来的环境污染及提高切削加工经济效益的根本方法。论述了干切削加工的特点、实施可能性及其应用。 相似文献
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在切削加工中,切削液主要起冷却、润滑、清洗排屑以及防锈作用,还能提高加工效率和加工质量。但随着经济的发展,人们环保意识的增强,切削液的负面效应正逐步被重视。从经济环保等角度看,不使用切削液的干切削加工才是理想的绿色制造工艺方法。但干切削加工时摩擦力大,切削力大,切削温度高,完全的干切削对刀具的材料、结构、几何角度等工艺条件要求极为苛刻,使它的应用范围受到了很大限制。目前对刀具的冷却仍是最常用、最有效的方法。从刀具的磨损机理上分析,切削时产生的摩擦高温是造成刀具磨损的主要原因。切削液的主要作用也是通过液体气… 相似文献
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阐述了干切削加工技术是解决切削液带来的环境污染及经济效应问题的根本方法。并论述了干切削加工的特点和在普通切齿机床上实施的可能性。 相似文献
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绿色制造中干切削的研究 总被引:10,自引:0,他引:10
干切削作为一种新型的绿色制造技术,不仅能避免切削液对环境的污染,而且能大幅度降低产品的生产成本,它已成为金属切削加工发展的趋势之一。文中分析和研究了干切削加工对刀具和机床的要求。 相似文献
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In spite of their environmental and human health problems, the cutting fluids still have been used widely in industry due to cutting fluid application can increase cutting performance in metal cutting. In this article, the effect of the cutting fluid on surface roughness in boring of AISI 1030 low carbon steel was investigated depending on BUE and chip formations and other cutting parameters, such as cutting speed, feed rate and tool nose radius. In most of boring experiments, the wet cutting did not show more preferable results than dry cutting. However, cutting fluid application with big nose radius and small feed rate improved the surface roughness up to 80%. This progress was attributed to a favorable chip formation as much as effective cooling. 相似文献
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In spite of their environmental and human health problems, the cutting fluids still have been used widely in industry due to cutting fluid application can increase cutting performance in metal cutting. In this article, the effect of the cutting fluid on surface roughness in boring of AISI 1030 low carbon steel was investigated depending on BUE and chip formations and other cutting parameters, such as cutting speed, feed rate and tool nose radius. In most of boring experiments, the wet cutting did not show more preferable results than dry cutting. However, cutting fluid application with big nose radius and small feed rate improved the surface roughness up to 80%. This progress was attributed to a favorable chip formation as much as effective cooling. 相似文献
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Dry machining of aluminum alloys is known to be one of the most difficult metal cutting operations. The issues involved are that without use of cutting fluids, these materials severely adhere to the tool surface and form a built-up edge due to their low melting point and high ductility, leading to deterioration of the surface integrity of the workpiece and tool failure. To overcome this problem, the present study proposes a novel strategy for removing the adhesion layer from the tool surface and recovering the cutting tool performance without detaching the cutting tool from the machine tool, namely, an on-machine tool resharpening process. To achieve efficient removal of the aluminum adhesion layer from the tool surface, the phenomenon of liquid metal embrittlement (LME), which is defined as a brittle fracture, or loss in ductility, of a ductile material in the presence of a liquid metal is employed. A series of experiments using a WC-Co cemented carbide tool and liquid gallium showed that the newly developed strategy employing LME is highly effective in removing the adhesion layer without damage to the tool substrate and has great potential for addressing the issues related to the dry machining of aluminum alloys. 相似文献
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The machining of carbon fibre reinforced polymer (CFRP) is a hot topic for the aircraft industry. Such materials are considered as difficult to cut materials due to their heterogeneity and presence of hard fibres. In this context, a lot of finite element models have been developed in order to understand their material removal mechanisms. Among the scientific issues faced by these works, the identification of friction coefficients between CFRP and cutting tool materials remains unanswered. So, this paper aims to characterize the friction properties between composite and cutting tool materials. For instance, the paper focuses on the context of a laminated CFRP machined with a monocrystalline diamond tool under dry or under lubricated conditions. The specific tribological conditions during machining of such heterogeneous materials are discussed in the paper, especially the configuration of the tribosystem (‘opened tribosystem’) and the orientation of laminates and fibres during sliding. The great lack of friction coefficient is mainly due to the absence of relevant tribometers simulating the tribological conditions occurring in cutting. This paper presents the development of a new tribometer designed to simulate conditions corresponding to machining of CFRP materials. It provides quantitative values of friction coefficient depending on several key parameters. A range of sliding velocities and contact pressures has been tested. The influence of layers orientation and cutting fluids has also been investigated. It has been shown that friction coefficients are very low (∼0.06) in dry regime. Friction coefficient is not sensitive to contact pressure nor to sliding velocity. Additionally this works has revealed that a cutting fluid leads to a significant decrease in friction coefficients (∼0.02), which corresponds to a friction less situation. 相似文献