Processing–morphology–property relationships of polypropylene–graphene nanoplatelets nanocomposites

Polypropylene (PP) nanocomposites reinforced with graphene nanoplatelets (GNPs) were prepared via melt extrusion. A special sheet die containing with two shunt plates was designed. The relationships among the flow field of the special die, exfoliation, and dispersion morphology of the GNPs in PP and the macroscopic properties of the nanocomposites were analyzed. Flow field simulation results show that the die with shunt plates provided a high shear stress, high pressure, and high velocity. The differential scanning calorimetry, X‐ray scattering, and electron microscopy results reveal that the nanocomposites prepared by the die with the shunt plates had higher crystallinity values and higher exfoliation degrees of GNPs. The orientation of the GNPs parallel with the extrusion direction was also observed. The nanocomposites prepared by the die with shunt plates showed a higher electrical volume conductivity, thermal conductivity, and tensile properties. This indicated that the high shear stress exfoliated the GNPs effectively to a thinner layer and then enhanced the electrical, thermal, and mechanical properties. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44486.     

In situ thermal reduction of graphene oxide in a styrene–ethylene/butylene–styrene triblock copolymer via melt blending

We report an in situ thermal reduction of graphene oxide (GO) in a styrene–ethylene/butylene–styrene (SEBS) triblock copolymer matrix during a melt‐blending process. A relatively high degree of reduction was achieved by melt‐blending premixed GO/SEBS nanocomposites in a Haake mixer for 25 min at 225 °C. Infrared spectral results revealed the successful thermal reduction of, and the strong adsorption of SEBS on, the graphene sheets. The glass transition temperature of polystyrene (PS) segments in SEBS was enhanced by the incorporation of thermally reduced graphene oxide (TRGO). The resultant TRGO/SEBS nanocomposites were used as a masterbatch to improve the mechanical properties of PS. Both the elongation at break and the flexural strength of PS/SEBS blends were enhanced with the addition of the TRGO. Our demonstration of the in situ thermal reduction of GO via melt blending is a simple, efficient strategy for preparing nanocomposites with well‐dispersed TRGO in the polymer matrix, which could be an important route for large‐scale fabrication of high‐performance graphene/polymer nanocomposites. © 2013 Society of Chemical Industry     

Effects of ultrasound vibration on the structure and properties of polypropylene/graphene nanoplatelets composites

An ultrasound‐assisted extrusion system was added to melt extrusion process to prepare polypropylene (PP) nanocomposites reinforced with graphene nanoplatelets (GNPs). The relationships among the ultrasound vibration, exfoliation, and dispersion morphology of GNPs in PP matrix, the crystallinity, and the macroscopic properties of nanocomposites were investigated. The properties measurement results showed that the present of ultrasound vibrations increased the conductive properties, decreased the apparent viscosity and crystallinity of PP/GNPs nanocomposites. FESEM results revealed that the ultrasound vibration increased the exfoliation and dispersion of GNPs in PP matrix. This morphology was benefit for forming electrical and thermal network, therefore the electrical conductivity and thermal conductivity of PP/GNP nanocomposites were increased. But the powerful vibration that provided by 300 W ultrasound power would reduce the diameter of GNPs, then reduce its conductive properties. FTIR and TGA results showed that ultrasound vibration had less effect on the chemical bond and the degradation of PP/GNPs nanocomposites. POLYM. ENG. SCI., 58:377–386, 2018. © 2017 Society of Plastics Engineers     

Mechanical,thermal, and conductivity performances of novel thermoplastic natural rubber/graphene nanoplates/polyaniline composites

Conventional polymer blending has a shortcoming in conductivity characteristic. This research addresses the preparation of conductive thermoplastic natural rubber (TPNR) blends with graphene nanoplates (GNPs)/polyaniline (PANI) through melt blending using an internal mixer. The effect of PANI content (10, 20, 30, and 40 wt %) on the mechanical and thermal properties, thermal and electrical conductivities, and morphology observation of the TPNR/GNPs/PANI nanocomposites was investigated. The results showed that the tensile and impact properties as well as thermal conductivity of nanocomposite had improved with the incorporation of 3 wt % of GNPs and 20 wt % of PANI as compared to neat TPNR and reduced with further increase of the PANI content. It was observed that the GNPs and PANI acted as a critical component to improve the thermal stability and electrical conductivity of the TPNR/GNPs/PANI nanocomposites. The most improved conductivity of 5.22 E-5 S/cm was observed at 3 wt % GNPs and 40 wt % PANI. Variable-pressure scanning electron microscopy micrograph revealed the good interaction and distribution of GNPs and PANI within TPNR matrix at PANI loadings lower than 30 wt %. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48873.     

Dielectric,mechanical and transport properties of bisphenol A polycarbonate/graphene nanocomposites prepared by melt blending

Nanocomposites based on polycarbonate (PC) and different amounts of untreated graphene nanoplatelets (GnP) (from 1 to 7 wt %) were prepared by melt blending. The nanocomposites were thoroughly characterized employing the following techniques: broad band dielectric spectroscopy, thermally stimulated depolarization currents, differential scanning calorimetry, tensile testing, dynamic mechanical thermal analysis, and water vapor, carbon dioxide and oxygen permeability measurements. The presence of a MWS relaxation mode indicated the accumulation of electrical charges trapped at the interfaces of the polycarbonate with graphene 2D platelets. The addition of GnP produced nanocomposite materials with enhanced mechanical and barrier properties. The melt mixed PC/graphene nanocomposites prepared here exhibit well‐balanced properties, even though unmodified graphene nanoplatelets were used. In addition, the nanocomposites were obtained by a single extrusion process, which is easily scalable for industrial applications. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44654.     

Comparison of pristine and polyaniline‐grafted MWCNTs as conductive sensor elements for phase change materials: Thermal conductivity trend analysis

Phase change materials (PCMs) function based on latent heat stored on or released from a substance over a slim temperature range. Multiwalled carbon nanotubes (MWCNTs) and polyaniline are important elements in sensor devices. In this work, pristine and polyaniline‐grafted MWCNTs (PANI‐g‐MWCNTs) were applied as conductive carbon‐based fillers to make PCMs based on paraffin. The attachment of PANI to the surface of MWCNTs was proved by Fourier transform Infrared analysis. Dispersion of MWCNTs in paraffin was studied by wide‐angle X‐ray scattering. Heating and solidification of PCM nanocomposites were investigated by differential scanning calorimetry, while variation in nanostructure of PCMs during heating/solidification process was evaluated by rheological measurements. It was found that after 30 min of sonication, the samples filled with 1 wt % MWCNTs have melting and solidification temperatures of 29 and 42 °C, respectively. It was also found that PANI attachment to MWCNTs significantly changes thermal conductivity behavior of PCM nanocomposites. The developed MWCNTs‐based sensor elements responded sharply at low MWCNTs content, and experienced an almost steady trend in conductivity at higher contents, while PANI‐g‐MWCNTs sensor followed an inverse trend. This contradictory behavior brought insight for understanding the response of PCMs against thermal fluctuations. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45389.     

Multifunctional high‐density polyethylene nanocomposites produced by incorporation of exfoliated graphene nanoplatelets 2: Crystallization,thermal and electrical properties

This research investigates the effect of exfoliated graphene nanoplatelets (GNP) on the crystallization behavior, thermal conductivity, and electrical conductivity of high‐density polyethylene (HDPE)/GNP nanocomposites. HDPE/GNP nanocomposites were fabricated by melt blending followed with injection molding. Results indicate that GNP is a good nucleating agent at low loading levels and as a result can significantly increase crystallization temperature and crystallinity of HDPE. At high GNP loadings, however, the close proximity of GNP particles retards the crystallization process. The thermal stability and thermal conductivity of HDPE/GNP nanocomposites were found to be significantly enhanced as a function of GNP concentration owing to the excellent thermal properties of GNP. Finally, the high percolation threshold of HDPE/GNP nanocomposites (∼10–15 vol%), prepared by melt blending and injection molding was successfully reduced to around 5 vol% of GNP loading by employing a novel compounding method, solid‐state ball milling. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Enhanced thermal conductivity of PLA‐based nanocomposites by incorporation of graphite nanoplatelets functionalized by tannic acid

Enhancing thermal conductivity of polymeric nanocomposites remains a great challenge because of the poor compatibility between nanofillers and the polymeric matrix and the aggregation effect of nanofillers. We report the enhanced thermal conductivity of poly(lactic acid) (PLA)‐based nanocomposites by incorporation of graphite nanoplatelets functionalized by tannic acid. Graphite nanoplatelets (GNPs) were noncovalently functionalized with tannic acid (TA) by van der Waals forces and π–π interaction without perturbing the conjugated sp² network, thus preserving the high thermal conductivity of GNPs. PLA‐based nanocomposites with different contents of TA‐functionalized GNPs (TA‐GNPs) were prepared and characterized, and the influences of TA‐GNPs content on the morphologies, mechanical properties, and thermal properties of the composites were investigated in detail. TA‐GNPs remarkably improved the thermal conductivity of PLA up to 0.77 W/(m K), showing its high potential as a thermally conductive filler for polymer‐based nanocomposites. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46397.     

Synthesis and characterization of polyaniline–organoclay nanocomposites

Polyaniline (PANI)–organoclay nanocomposites were prepared. Intercalation of aniline monomer into montmorillonite (MMT) modified by polyoxyalkylene was followed by subsequent oxidative polymerization of the aniline in the interlayer spacing. The organoclay was prepared by cation exchange process between sodium cation in MMT and onium ion in four different types of polyoxyalkylene diamine and triamine with different molecular weight. Infrared spectra confirm the electrostatic interaction between the positively charged onium group (NH₃⁺) and the negatively charged surface of MMT. X‐ray diffraction analysis provides a structural information. The absence of d₀₀₁ diffraction band in the nanocomposites was observed at certain types and contents of organoclay. Scanning electron microscopy and transmission electron microscopy were employed to determine the dispersion of the clay into PANI. The thermal degradation behavior of PANI in the nanocomposites has been investigated by thermogravimetric analysis. The weight loss suggests that the PANI chains in the nanocomposites are more thermally stable than pristine PANI. This improvement is attributed to the presence of nanolayers with high aspect ratio acting as barriers, thus shielding the diffusion of degraded PANI from the nanocomposites. The electrical conductivity of the nanocomposites was increased 30 times more than that of pure MMT at a certain concentration. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Dielectric characterization of thermally aged recycled Polyethylene Terephthalate and Polyethylene Naphthalate reinforced with inorganic fillers

In order to assess the influence of the operating temperature on the dielectric properties of recycled Polyethylene Terephthalate (PET) and Polyethylene Naphthalate (PEN) reinforced with inorganic fillers, a dielectric and thermal investigation was undertaken. Specimens were thermally aged at several temperatures between 90 and 200°C for 360 h. The effect of thermal aging time on dielectric and thermal properties was also investigated. The dielectric response and breakdown strength properties were evaluated. Differential scanning calorimetry (DSC) measurements showed that the degree of crystallinity and the glass transition temperature increased with aging temperature and duration. The data obtained showed that these materials exhibited a good resistance to thermal aging at temperatures below 140°C. Furthermore, it was found that the dielectric strength of the recycled PET and PEN and their composites decreased considerably for temperatures of over 170°C. POLYM. ENG. SCI., 2017. © 2017 Society of Plastics Engineers     

Electrical and morphological properties of microinjection molded polypropylene/carbon nanocomposites

A series of different carbon (carbon black, carbon nanotubes, and graphite nanoplatelets) filled polypropylene nanocomposites were prepared by melt blending, then followed by compression molding or microinjection molding (µIM). Direct current electrical conductivity measurements and melt rheology tests were utilized to detect the percolated structure for compression molded polypropylene/carbon nanocomposites. For µIM, a rectangular mold insert which has a three‐step decrease in thickness along the flow direction was adopted to study the effect of abrupt changes in mold geometry on the electrical and morphological properties of subsequent micromoldings (µ‐moldings). Results indicated that the µ‐moldings exhibited a higher percolation threshold when compared with their compression molded counterparts. This is largely due to the severe shearing conditions that prevail in the µIM process. The morphology of µ‐moldings containing different carbon fillers was examined using scanning electron microscopy. The development of corresponding microstructure is found to be strongly dependent on the types of carbon fillers used in µIM, which is crucial to the enhancement of electrical conductivity for the resulting µ‐moldings. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45462.     

Synthesis of processible doped polyaniline‐polyacrylic acid composites

Processible composites of emeraldine salt form of polyaniline (PANI) with polyacrylic acid (PAA) are synthesized and studied for their structural, electrical, mechanical, thermal, and electrochemical properties. The processible conducting composites of various weight percentage from 20 wt % to 90 wt % (of PANI) have been prepared by mixing the PANI and PAA under vigorous stirring and sonication conditions. Self‐standing films of electroactive homogeneous composites are obtained by solution casting method. A significant improvement in processibility, crystallinity, and thermal stability is observed in the composites; however, the electrical conductivity decreased remarkably as the percentage of PANI is decreased in the composites. The 60 wt % PANI‐PAA composite showed crystalline structural property with orthorhombic crystal system and cell parameters as a = 5.93Å, b = 7.57Å, and c = 10.11Å. The 60 wt % PANI‐PAA composite also showed better thermal stability and highest capacitance amongst all the composites and used as an active material for development of electrochemical capacitors (parallel plate assembly). The processible composites based electrochemical capacitors using 0.5 M NaClO₄‐Acetonitril electrolyte showed super capacitance with ease in fabrication and cost effectiveness in comparison to other similar materials based capacitors. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Polyaniline − carbon nanohorn composites as thermoelectric materials

Thermoelectric materials can convert heat into electricity when a temperature gradient is present. The investigation of conductive polymers such as polyaniline (PANI ) and poly(3,4‐ethylenedioxythiophene) as active materials for thermoelectric generators in the room temperature range is gaining interest because of several key advantages offered by these materials. The relative ease of solution processing, their mechanical stability and flexibility together with low density and low thermal conductivity make conductive polymers suitable for integration in a thermoelectric generator. Polymers offer remarkably low thermal conductivity values but modest Seebeck coefficient and electrical conductivity. In this work, polymer/inorganic nanocomposites of PANI with carbon particles such as single wall carbon nanohorns (SWCNHs ) were prepared via solution mixing of the precursors in order to increase the electrical conductivity by means of polymer matrix/nanohorn electronic junctions. The electrical conductivity and Seebeck coefficient were estimated on PANI /SWCNH films and pressed pellets and through‐plane thermal conductivity was determined on films. The thermal stability of PANI /SWCNH composites was evaluated by means of TGA /DSC coupled with residual gas analysis. It was found that a proper concentration of SWCNHs in PANI ?(+/?)‐camphor‐10‐sulfonic acid (CSA) film was effective in increasing the electrical conductivity without decreasing the Seebeck coefficient. © 2017 Society of Chemical Industry     

Ultrasound–assisted synthesis and characterization of polymethyl methacrylate/reduced graphene oxide nanocomposites

This article reports ultrasound–assisted synthesis of polymethyl methacrylate (PMMA)/reduced graphene oxide (RGO) nanocomposites by in situ emulsion polymerization coupled with in situ reduction of graphene oxide. The thermal degradation kinetics of the nanocomposites was also assessed with Criado and Coats‐Redfern methods. Intense microconvection generated by ultrasound and cavitation results in uniform dispersion of RGO in the polymer matrix, which imparts markedly higher physical properties to resulting nanocomposites at low (≤1.0 wt %) RGO loadings, as compared to nanocomposites synthesized with mechanical stirring. Some important properties of the PMMA/RGO nanocomposites synthesized with sonication (with various RGO loadings) are: glass transition temperature (0.4 wt %) = 124.5°C, tensile strength (0.4 wt %) = 40.4 MPa, electrical conductivity (1.0 wt %) = 2 × 10^?7 S/cm, electromagnetic interference shielding effectiveness (1.0 wt %) = 3.3 dB. Predominant thermal degradation mechanism of nanocomposites (1.0 wt % RGO) is 1D diffusion with activation energy of 111.3 kJ/mol. © 2017 American Institute of Chemical Engineers AIChE J, 64: 673–687, 2018     

Thermal stability and dynamic mechanical behavior of exfoliated graphite nanoplatelets‐LLDPE nanocomposites

The objective of this research was to investigate thermal stability and dynamic mechanical behavior of Exfoliated graphite nanoplatelets (xGnP™)‐Linear Low‐Density Poly Ethylene (LLDPE) nanocomposites with different xGnP loading content. The xGnP‐LLDPE nanocomposites were fabricated by solution and melt mixing in various screw rotating systems such as co‐, counter‐, and modified‐corotating. The storage modulus (E′) of the composites at the starting point of −50°C increased as xGnP contents increased. E′ of the nanocomposite with only 7 wt% of xGnP was 2.5 times higher than that of the control LLDPE. Thermal expansion and the coefficient of thermal expansion of xGnP‐loaded composites were much lower than those of the control LLDPE in the range of 45–80°C (299.8 × 10⁻⁶/°C) and 85–100°C (365.3 × 10⁻⁶/°C). Thermal stability of the composites was also affected by xGnP dispersion in LLDPE matrix. The xGnP‐LLDPE nanocomposites by counter‐rotating screw system showed higher thermal stability than ones by co‐rotating and modified‐co‐rotating system at 5 wt% and 12 wt% of xGnP. xGnP had a great effect on high thermal stability of xGnP‐LLDPE composites to be applied as tube and film for electrical materials. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Room temperature preparation,electrical conductivity,and thermal behavior evaluation on silver nanoparticle embedded polyaniline tungstophosphate nanocomposite

An advanced nanocomposite, polyaniline tungstophosphate (PANI‐WP) cation exchanger, was synthesized by simple solution method and treated with silver nitrate resulting silver embedded PANI‐WP (PANI‐WP/Ag). Spectroscopic characterization of PANI‐WP/Ag was carried out by scanning electron microscopy, fourier transform infrared spectroscopy, UV‐Visible spectroscopy, and X‐ray diffraction. Electrical conductivity measurements and thermal effect on conductivity of PANI‐WP/Ag was studied after acid treatment. The dc electrical conductivity was found 3.06 × 10⁻³ S cm⁻¹ for HCl doped, measured by 4‐in line‐probe dc electrical conductivity measuring technique. Thermal conductivity is stable with all temperatures in isothermal studies showing excellent stability of PANI‐WP/Ag material. Hybrid showed better linear Arrhenius electric conducting response for semiconductors, stable upto 120°C. It was observed that conductivity is at the border of metallic and semiconductor region. POLYM. COMPOS., 37:2460–2466, 2016. © 2015 Society of Plastics Engineers     

Preparation of polyaniline/vermiculite clay nanocomposites by in situ chemical oxidative grafting polymerization

BACKGROUND: Recently, conducting polymers have attracted much attention, since they have interesting physical properties and many potential applications, such as in conductive coating charge storage. Hence the synthesis of conducting polymer nanocomposites is also an area of increasing research activity. RESULTS: Vermiculites (VMTs) were successfully delaminated using an acid treatment. Polyaniline (PANI)/VMT nanocomposites were prepared by in situ chemical oxidative grafting polymerization. CONCLUSION: The chemical grafting of PANI/VMTs was confirmed by Fourier transform infrared and UV‐visible spectroscopy. The percentage of grafted PANI was 142.7 wt% as a mass ratio of the grafting PANI and charged nano‐VMTs, investigated using thermogravimetric analysis. In addition, characteristic agglomerate morphology of PANI was observed in the composites using scanning electron microscopy. Thermal analyses indicated that the introduction of VMT nanosheets had a beneficial effect on the thermal stability of PANI. The electrical conductivity of the nanocomposites was 3.9 × 10^?3 S cm^?1, a value typical for semiconductors. Copyright © 2009 Society of Chemical Industry     

Synthesis and characterization of tanninsulfonic acid doped polyaniline–metal oxide nanocomposites

Composites of conducting polymers and metal oxides have a potential role in electronic devices because of their enhanced physical and electronic properties. An in situ synthesis of metal oxide nanocomposites of polyaniline (PANI) and tanninsulfonic acid doped PANI was carried out at ?10°C with two different ratios of aniline to sodium persulfate (oxidant) and the simultaneous incorporation of TiO₂, Al₂O₃, and ZnO nanopowders. The products were characterized by X‐ray diffraction (XRD), thermal analysis, spectroscopy, and electrical conductivity measurements. XRD and thermogravimetric analysis confirmed the presence of the metal oxide in the final product, whereas the spectroscopic characterization revealed interactions among the tannin, metal oxides, and PANI. The electrical properties were determined by four‐point‐probe bulk conductivity measurements. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

剪切对聚丙烯/石墨烯微片纳米复合材料形态和性能的影响

设计了一种带分流板的挤出机片材机头,以产生高剪切作用,并研究剪切对石墨烯微片剥离、取向形态以及聚丙烯/石墨烯微片纳米复合材料导电、导热和结晶性能的影响。结果表明,带分流板的机头内部最大剪切速率是无分流板机头的10倍,使得带分流板机头制备的材料中石墨烯微片剥离程度更大,且呈高取向形态,这使得聚丙烯/石墨烯微片纳米复合材料的结晶度提高,导电渗流阈值从10 %降低至8 %,当石墨烯微片含量达到12 %时,在不带分流板与带分流板的挤出机片材机头挤出下,热导率分别提高到0.90、 1.20 W/(m·K)。     

Synergistic antimicrobial effects of polyaniline combined with silver nanoparticles

Silver/polyaniline nanocomposites (Ag NPs/PANI) containing PANI nanofiber and Ag nanoparticles were synthesized by one-step approach without using any extra reducing agent or surfactant and applied to new antimicrobial agents. Morphologies and crystallinity of the nanocomposites were characterized with SEM and XRD. The results showed that the average diameter of the PANI nanofibers is around 50–150 nm, and the average particle size of Ag NPs is around 100 nm. The crystallinity of PANI gets better with increasing silver nitride concentration. UV–vis absorption spectroscopy analysis indicated that the Ag NPs have some effect on the microstructure of PANI. The antimicrobial properties of Ag NPs/PANI against Gram-negative Escherichia coli, Gram-positive Staphylococcus aureus and fungous Yeast were evaluated using viable cell counts. The test results demonstrated that Ag NPs/PANI have enhanced antimicrobial efficacy compared to that of pure Ag NPs or pure PANI under the same test condition. The mechanism of the synergistic antimicrobial effect of Ag NPs with PANI was also proposed. In addition, thermal gravity analysis indicated that pure PANI and Ag NPs/PANI exhibit better thermal stability. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012